Question about Jacuzzi U640958 Espree 6036 Drop In, Almond

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Removal of air swicth model U640

I need to replace the air switch on my jacuzzi mod# U640 Can't remove mounting screws. Slotted screws appear to have bevelled slots. Socket won't fit

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Http://www.harborfreight.com/media/catalog/product/cache/1/image/9df78eab33525d08d6e5fb8d27136e95/i/m/image_21405.jpg

It sounds like the machine uses security-type fasteners, which require special screw bits. You may be able to remove the screws with one of these security bits, such as those sold by Harbor Freight.

Posted on Apr 19, 2014

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I have a jacuzzi espree 536 model U640. The jets would not shut if with the switch. I unplugged the unit and now it will not turn on


When a jetted tub will not turn off it is usually because the air switch in the motor has quit functioning.
A new air switch for your pump costs around $20

US Parts Center

Oct 27, 2013 | Home

1 Answer

How do you replace a jacuzzi air switch


The air switch used in jetted tubs is mounted in the box on the bath pump.
Remove the pump from under the tub and take the top of the little box off by removing the two screws holding it in place.
Once the screws are removed you may lift the lid off and you will see two wires going to the air switch, one wire coming from the pump power cord and the other from inside the motor.
Remove the two wires from the air switch and then remove the air switch from the pump by taking off the nut that holds the air switch in place.
Reinstall the air switch by putting the two wires back onto the air switch and put the cover back on the box on the motor.

rod
us parts center
888-521-6183

Apr 06, 2013 | Jacuzzi Home

1 Answer

I have a Jacuzzi whirlpool bath model U640 Espree 536 and it wouldn't shut off. I cut the air line off at the pump and nbow it won't stay on for more than a few seconds. Any ideas?


I assume you hooked the hose back up to the air switch on the motor.
There will only be a couple of things to check.
Make sure you have a good connection with the air hose to the air switch on the motor. Sounds like maybe the air switch may be bad.
The Air Switch is a latching air switch so if is broken then it won't latch when the air button is pushed.

Rod
www.uspartscenter.com

Jan 23, 2013 | Jacuzzi Home

1 Answer

Hi, i have 1991 mazda protege. I accidentally broke my key in the ignition lock and now i was wondering how do you take off the ignition lock cylinder? p.s key was pretty worn down already


Ignition Switch/Lock Cylinder REMOVAL AND INSTALLATION CAUTION
Some models covered by this manual may be equipped with a Supplemental Restraint System (SRS), which uses an air bag. Whenever working near any of the SRS components, such as the impact sensors, the air bag module, steering column and instrument panel, disable the SRS, as described in Section 6. The ignition lock is an integral component of the steering lock mechanism. If the ignition lock must be replaced, perform the following procedure. Fig. 1: Exploded view of the ignition switch/lock cylinder assembly 89548g14.gif
Fig. 2: Remove the break-off head retaining bolts by chiseling a slot in the bolt, then removing them with a screwdriver 89548g15.gif
Millenia
  1. Disconnect the negative battery cable.
  2. Properly disarm the air bag system.
  3. Remove the rear console box, brake boot and center panel (disconnect the harness connectors).
  4. Remove the rear console.
  5. Remove the undercover, glove compartment and compartment cover.
  6. Remove the upper and lower steering column covers.
  7. Tilt the steering shaft down. Remove the cap and panel light control switch. Remove the meter hood mounting screws. Pull the meter hood forward to disengage the clips.
  8. Remove the instrument cluster,
  9. Remove the drivers side air bag and the steering wheel.
  10. Remove the combination switch.
  11. Remove the passenger side air bag mounting bolts, electrical connector and remove the air bag module.
  12. Remove the hood panel release lever. Pull the side panel forward to disengage the clips, remove the side panel.
  13. Remove the side covers.
  14. Remove the dashboard mounting bolts, pull the dashboard up and forward and remove.
  15. Remove the steering shaft.
  16. Remove the screw and the ignition switch and disconnect the ignition switch connector.
  17. Using a chisel and a hammer make a groove in the heads of the steering lock mounting bolts. Remove the bolts and the steering lock assembly. To install:
  18. Install the steering lock mechanism to the steering column jacket. Make sure that the lock operates correctly. Install new mounting bolts and tighten the bolts till the heads break off.
  19. Reconnect the ignition switch connector to the ignition switch and install the ignition switch to the steering lock mechanism with the screw.
  20. Replace the dashboard close to its mounts and connect all harness connectors. Install all mounting bolts. Torque to 14-18 ft. lbs. (19-25 Nm).
  21. Install the side covers.
  22. Instal the side panels.
  23. Install the steering shaft and torque the mounting bolts to 12-16 ft. lbs. (16-22 Nm).
  24. Connect the passenger side air bag module electrical connector and replace the module to the dash and install the mounting bolts.
  25. Install the combination switch on the steering column.
  26. Install the steering wheel and drivers side air bag module.
  27. Install the instrument cluster.
  28. Install the meter hood.
  29. Install the upper and lower steering column covers.
  30. Install the glove compartment cover, compartment and the undercover.
  31. Install the rear console, bracket, center panel, brake lever boot and the rear console box.
  32. Reconnect the negative battery cable,
  33. Place the steering column securely on a workbench. Use a chisel and hammer to make slots in the head of the lock screws. Remove the screws.
Except Millenia
  1. Disconnect the negative battery cable.
  2. If equipped, disarm and remove the air bag.
  3. Remove the steering wheel and the combination switch.
  4. Remove the steering column by performing the following:
    1. Remove the driver's side under dash covers.
    2. If equipped, disconnect the key interlock cable from the steering column.
    3. Detach any remaining electrical wire harness connectors from the column.
    4. Remove the upper column-to-dash mounting bolts. Support the steering column.
    5. Remove the intermediate shaft-to-steering column shaft coupling bolt and remove the steering column-to-firewall bracket bolts/nuts.
    6. Remove the steering column from the vehicle.
  5. Place the steering column securely on a workbench. Use a chisel and hammer to make slots in the head of the lock screws. Remove the screws.
  6. Remove the ignition lock assembly. To install:
  7. Position the ignition lock and bracket on the steering column.
  8. Install the new screws until the head twists off. Make sure the lock operates properly while tightening the new locking screws.
  9. The remainder of the installation is the reverse of the removal procedure.
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Feb 12, 2011 | 1993 Mazda Protege

1 Answer

I NEED DIAGRAM FOR JACUZZI MODEL U640 536 I HAVE THIS PROBLEM I DO NOT know WHERE to PUT THE HOSE from the ON|OFF SWITCH jmlsolar@univision.com


There is a small nipple on the back of the pump or the black box on top of the pump. This is where the tube attaches from the switch.

Jun 25, 2010 | Home

1 Answer

Need to replace a idle air control valve on a 1999 300M Chrysler


Removal & Installation
  1. Disconnect the negative battery cable.
  2. Disconnect the IAC electrical connector.
  3. Remove the IAC mounting screws.
  4. Remove the IAC.



da3669e.gif

To install:
  1. Install the IAC to the throttle body.
  2. Tighten mounting screws to 5.1 Nm (45 inch lbs.) torque.
  3. Attach electrical connector to the IAC.
  4. Connect the negative battery cable.
  1. Disconnect electrical connector from IAC motor.
  2. Disconnect air plenum (where applicable).
  3. Remove two mounting bolts (screws).
  4. Remove IAC motor from throttle body.

3ccd55e.gif

To install:
  1. Install IAC motor to throttle body.
  2. Install and tighten two mounting bolts (screws) to 60 inch lbs. (7 Nm) torque.
  3. Install electrical connector.
  4. Connect air plenum (where applicable).

Mar 06, 2010 | 1999 Chrysler 300M

1 Answer

How do u chang the ingition switch


Removal & Installation

20e68cc.gif
Park/lock cable removal

cb26f89.gif
Ignition switch alignment

a9987b4.gif
Ignition lock cylinder removal

WARNING On vehicles with air bags, disable the SIR system. The vehicles wheels must be in the straight ahead position and the key must be in the LOCK position when removing or installing the steering column. Failure to do so may cause the SIR coil assembly to become uncentered and may result in otherwise unneeded SIR repairs.


  1. Disconnect the negative battery cable.
  2. If equipped, properly disable the SIR system, as outlined in Section 6 of this manual.
  3. Remove the left side lower trim panel.
  4. Remove the steering column-to-support screws and lower the steering column.
  5. Unplug the dimmer switch and turn signal switch connectors.
  6. Remove the wiring harness-to-firewall nuts.
  7. Remove the steering column-to-steering gear bolt and remove the steering column from the vehicle.
  8. Remove the combination switch.
  9. Place the lock cylinder in the RUN position.
  10. Remove the steering shaft assembly and turn signal switch housing as an assembly.
  11. Using the terminal remover tool No. J 35689A or equivalent, label and unplug the wires F and G on the connector at the buzzer switch assembly from the turn signal switch electrical harness connector.
  12. With the lock cylinder in the RUN position, remove the buzzer switch.
  13. Place the lock cylinder in the ACCESSORY position, remove the lock cylinder retaining screw, and remove the lock cylinder.
  14. Remove the dimmer switch nut/bolt, the dimmer switch, and the actuator rod.
  15. Remove the dimmer switch mounting stud (the mounting nut was attached to it).
  16. Remove the ignition switch-to-steering column screws and the ignition switch.
  17. Remove the lockbolt screws and the lockbolt.
  18. Remove the switch actuator rack and ignition switch.
  19. Remove the steering shaft lock and spring.
To install:
  1. To install the lockbolt, lubricate it with lithium grease and install the lockbolt, spring and retaining plate.
  2. Lubricate the teeth on the switch actuator rack, install the rack and the ignition switch through the opening in the steering bolt until it rests on the retaining plate.
  3. Install the steering column lock cylinder set by holding the barrel of the lock cylinder, inserting the key and turning the key to the ACCESSORY position.
  4. Install the lock set in the steering column while holding the rack against the lockplate.
  5. Install the lock retaining screw. Insert the key in the lock cylinder and turn the lock cylinder to the START position and the rack will extend.
  6. Center the slotted holes on the ignition switch mounting plate and install the ignition switch mounting screw and nut.
  7. Install the dimmer switch and actuator rod into the center slot on the switch mounting plate.
  8. Install the buzzer switch and turn the lock cylinder to the RUN position. Push the switch in until it is bottomed out with the plastic tab that covers the lock retaining screw.
  9. Install the steering shaft and turn signal housing as an assembly.
  10. Install the turn signal switch. Install the steering wheel to the column, and tighten the steering shaft nut to 30 ft. lbs. (41 Nm).
  11. Install the steering column in the vehicle. Connect all electrical leads. Install the lower trim panels.
  12. Connect the negative battery cable.
  13. If equipped, properly enable the SIR system, as outlined in Section 6 of this manual.
  14. Check steering column operations.

Oct 18, 2009 | 1993 Pontiac Grand Prix

1 Answer

Is it difficult to replace the combination light switch


It all depends on the tools you have and if you have patience....this is the task for removing and replacing the switch:

Removal & Installataion
CAUTION These models covered are equipped with a Supplemental Restraint System (SRS), which uses an air bag. Whenever working near any of the SRS components, such as the impact sensors, the air bag module, steering column and instrument panel, disable the SRS and refer to the precautions in the Chassis Electrical Section.


  1. Make sure the steering wheel is in the center position (wheels in the straight ahead position)
  2. Remove the key from the ignition.
  3. Disconnect the negative battery cable first, then the positive cable.
  4. Wait 10-20 minutes for the back-up power to discharge. Do NOT proceed until the back-up power is discharged from the SRS system!
  5. Remove the driver’s side air bag module and steering wheel, as outlined under the Steering Wheel Removal & Installation procedure in this section.
  6. Remove the steering column nacelle, as follows:
    • Open the fascia lower access panel.
    • Remove 3 screws securing steering column nacelle halves together.
    • Release clips securing nacelle together and remove from steering column.
91d9def.gif
Exploded view of the steering column nacelle (cover) mounting

Remove the rotary coupler, as follows:
  • Release rotary coupler connector from bracket and disconnect from harness.
  • Disconnect rotary coupler connector from harness.
  • Remove rotary coupler.
36a7806.gif
View of the rotary coupler

  1. Release passive coil from steering column lock and lower the coil without disconnecting the harness.
  2. Release front wiper delay connector from column switch mounting bracket and disconnect from harness.
  3. Disconnect harness connector from wiper switch.
  4. Remove 2 screws securing switch, carefully raise edge of switch bracket to clear location peg and remove switch.
c23a31c.gif
Release front wiper delay connector (3) from column switch mounting bracket and disconnect from harness. Disconnect the wiper switch connector (4), then remove the switch mounting screws (5)

To install:
  1. Install the new switch to bracket and secure with screws.
  2. Connect harness connector to switch.
  3. Connect front wiper delay connector and Install the connector to switch bracket.
  4. Install the passive coil to column lock.
  5. Install the rotary coupler, as follows:
    • Install the rotary coupler to steering column and connect connector to harness.
    • Connect rotary coupler connector to harness and secure to bracket.
  6. Install the steering column nacelle, as follows:
    • Position the nacelle to steering column and secure with clips and screws.
    • Close fascia lower access panel.
  7. Install the steering wheel and driver’s air bag module, as outlined in this section.
  8. Connect the positive, then the negative battery cables.

Oct 13, 2009 | 2001 Land Rover Discovery Series II

2 Answers

My jacuzzie motor just clicks and won't turn on.


Look behind the tub cover, it should have one. You should be looking for a GFCI it sounds like. These are the outlet that you generally have in your kitchen. They have a reset button and it just sounds like it needs to be reset.

Aug 02, 2009 | Jacuzzi Bellavista 6 Whirlpool w/2-Speed...

1 Answer

How do you replace a ignigtion lock cylinder on a 1998 dodge


REMOVAL: 

NOTE: The Supplemental Inflatable Restraint (SIR) system must be disarmed before removing any components in the area of the air bag system. Failure to do so may cause accidental deployment of the air bag, resulting in unnecessary SIR system repairs and/or personal injury. 

Disconnect and isolate the negative battery cable from the battery. 
Allow the SIR system capacitor to discharge for at least 2 minutes, before performing any removal procedures. The air bag system is now disabled. 

Remove the key cylinder (ignition lock). 
Using a No. 10 Torx® tamper proof bit, remove the ignition switch mounting screw. Depress the ignition switch retaining tab and carefully pry the ignition switch from the steering column. 
Disconnect the electrical connectors from the ignition switch and remove the switch from the vehicle. 

INSTALLATION: 
Be sure the ignition switch is in the RUN position and the actuator shaft in the ignition lock housing is in the RUN position. 
Reconnect the electrical connectors to the ignition switch. 
Carefully install the ignition switch, making sure the ignition switch snaps over the retaining tabs. 
Install and tighten the ignition switch mounting screw. 
Install the key cylinder (ignition lock). Complete the installation by reversing the removal procedures. 
Reconnect the negative battery cable. 
Check switch operation. 

Good Luck and hope this helps

May 01, 2009 | 1998 Dodge Caravan

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