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Solid red light

Have changed brushes and put new speed control in aswell

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  • Bosch Master
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1 sliding contact of the 4 pieces thats on the electricfield (stator) of the motor is broken.

Posted on Feb 26, 2016

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Posted on Jan 02, 2017

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How to trouble shoot a brush warning light


What color light are you referring to? If it is one of the green lights that is normal for the up and down adjustments. If it is the red one that is another issue. If it is the red one, what does it do while it is on? Does it flash or is it on solid?

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Could be it is drawing too much amperage - that is what this control detects.
How long has it been since it was torn down & serviced - that is a possibility.
The other is more costly, it is possible you have a bad armature causing this as well. Remove the bottom cover where you replaced the brushes and examine the armature - look for burnt / raised segments or burnt windings.
Let me know what you find.

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There is no reset as such, if the motor shorted when the motor brushes went there is a good chance that it blew the motor tracking or relay on the board. Sometime this is indicated by F20 or F21. Unfortunately this will be a new board. You could try to run a motor test as follows:
Hold in the start button while turning the dial one click to the left (30 easycare) wait until the display shows 888 or two indicators light up next to dial.
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slow turn one way, slow turn the other, pump on then up to full spin.
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Have about a 30 second window to replace batteries before all codes are lost and when you put in the new batteries it goes into programing mode. Re-enter codes and try it again. Have the same remote and it has happened to me before.

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There is 4 wires from the field, 2 reds a white and a black. the reds have spade connectors on them, they go to the brush holders. The white goes to the white on the speed controler and the black goes to the black on the speed controller. There is one wire from the speed control that goes on to one of the brush leads, there is a small adapter that allows both wires to be connected. If the motor spins very slow then the field is faulty and needs replaced.

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