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Dan Farrant Posted on Apr 10, 2014
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How can I remove and clean an EGR Valve in a SEAT Ibiza 1.6 TDI (2010 MK5)

My EGR valve is blocked and needs cleaned, How can I take it out to bathe it? Thanks :)

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  • Seat Master 733 Answers
  • Posted on Apr 16, 2014
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Joined: Jan 10, 2014
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Engine code number please...need it....

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2010 seat ibiza 1.6 tdi ,I've had my dpf cleaned ,now the dpf filter light comes on every couple of weeks ,any ideas what this could be

Potential causes for the DPF light coming back on in a 2010 Seat Ibiza 1.6 TDI after cleaning are:
  1. DPF re-clogging - If the DPF is not properly regenerating, it can re-clog and trigger the light.
  2. Sensor malfunction - The sensors monitoring the DPF and exhaust system may be faulty, causing the light to come back on.
  3. Software problem - A software issue could trigger the DPF light even if the DPF is functioning normally.
  4. DPF damage - The DPF may have been damaged during the cleaning process, requiring replacement.
It's advisable to have a professional diagnose the issue using specialized diagnostic equipment. A qualified technician can determine the root cause of the recurring DPF light.
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Audi A3 TDI glow plug light flashing. Turbo doesn't kick in. Persistent problem now. Previously, it came and went.

hi
possibly the EGR valve is blocked.
one way to clear it. by taking it to a high way. drive in lower gear and more speed to clear EGR.
otherwise remove the egr valve and connecting pipe and clean the build up carbon.
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Egr valve on a mazada 2001 van have a relay or fuse

EGR valve is usually vacuum controlled because of the high temp that is fed through it.
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Replace egr valve on 2003 durango

Hi thanks for your question' The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,
  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications
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Hi.seat ibiza 1.2 3 cylinder 2002 when touching the throttle at about 40mph car is jerking, i have changed coil packs and plugs, can you help please? also cleaned egr valve and checked pipes.

there is a problem with the timing chain tensioner on these models, which causes poor driveability, normally the engine management lamp would be illuminated too
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I have just been told that my VW Golf GT TDi 140 Reg55 needs a new EGR Valve motor. Is this common for this Reg or Golf?

Since exhaust gas (therefore lots of carbon) runs through the EGR it isn't uncommon for them to fail. Sometime a simple cleaning can put them back in service. You'll have to remove the vavle and use a strong cleaner (like carb or brake parts cleaner) to remove the carbon. Clean the valve and the area where the valve bolts to the engine. I've known this to save many people hundreds of dollars in a wasted repair. Good luck.
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2005 Dodge 1500 code p0404 EGR valve.

The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications
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2005 Golf TDI Diesel - EGR "Emissions workshop" fault light

Hi, The EGR valve itself is on a set of flexible pipework - usually stainless steel - which runs between the inlet manifold and the exhaust manifold. The EGR actuator valve is pneumatically / vacuum operated by a solenoid valve, controlled by the ECU ( aka the brane). It's not usual for the EGR valve itself to fail, more likely the solenoid valve or its electrical connector getting dirty. If you google for VAG TDI N75 valve you should get all the info you could possibly ever need :-)

Hope this helps, D.
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