Question about Caterpillar Cat Caterpillar D3-b Tractor Thermostat 4n-0236

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Proper way to install thermostat

Which way does the thermostat go intothe housing

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How does the thermostat fit properly in the housing


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Pacifica, 2003-2005
Removal & Installation

Print Here is how to do it,if it does'nt fit right make sure you have the right thermostat.


3.5L Engine


CAUTION Never remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.

  1. Disconnect negative cable from remote jumper terminal.
  2. Drain cooling system.
  3. Disconnect radiator upper hose from thermostat housing.
  4. Remove thermostat housing bolts.
  5. Remove housing, thermostat, and gasket.

    0996b43f80204be2.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. View of the coolant outlet connector (1) and thermostat housing (2)-3.5L engine
    View of the coolant outlet connector (1) and thermostat housing (2)-3.5L engine

  6. Clean gasket sealing surfaces.

To install:
  1. Install thermostat and gasket into thermostat housing. For ease of installation, install bolts in housing for thermostat and gasket retention.
  2. Install thermostat and housing to the intake manifold. Tighten the bolts to 105 inch lbs. (12 Nm).
  3. Connect radiator hoses and install hose clamp.
  4. Refill cooling system.
  5. Connect negative cable to remote jumper terminal

May 02, 2012 | 2004 Chrysler Pacifica

1 Answer

Engine Diagram 2007 kia sportage


With conventional cooling system, the upper radiator hose goes to thermostat housing on the engine. You drain antifreeze down, a little, remove radiator hose from thermostat housing, remove thermostat housing, the thermostat should be inside the housing.
Some antifreeze is poisonous, dispose of properly.
Install new thermostat, hook everything back up. Add proper amount of antifreeze to the proper mark. Keep an eye on antifreeze level for a while till your sure all air worked out of the system.

Nov 04, 2011 | 2007 Kia Sportage 4x4 V6

1 Answer

Need to change engine thermostat on 2002 saturn vue. would like diagrams on how to and what to look for.


2.2L Engine To Remove:
  1. Drain the cooling system.
  2. Remove the exhaust manifold heat shield.
  3. Remove or disconnect the following:
  4. Thermostat housing to water pump feed pipe chevy_cav_02-04_tstat.gif
  5. Remove the thermostat cover bolts from the thermostat housing.
  6. Remove and discard the thermostat housing O-ring.
  7. Thermostat assembly saturn-03-22-4279.gif
  8. Twist the water feed pipe while pulling to remove it from the water pump. Remove the water pipe from the water pump assembly.
  9. Remove and discard the seals from the water pipe.
  10. Remove the inner thermostat sleeve.
  11. Remove the thermostat assembly.
To Install:
  1. Install the thermostat cartridge into the thermostat housing while aligning the cartridge tangs up with the thermostat housing bolt holes. This will assure the inner sleeve can be completely installed.
  2. Align and insert the inner sleeve notch into the thermostat housing. If the inner sleeve notch is not properly positioned, the sleeve will not completely seat into the housing.
  3. The water feed pipe seals can be slightly lubricated with silicone gel to aid during installation. Install a new O-ring on the water pipe.
  4. Position the water pipe into the water pump assembly.
  5. Seat the water feed O-ring by pushing and twisting toward the water pump. Take care not to tear or damage the O-ring.
  6. Install the thermostat housing cover to the water pipe. The water feed pipe has a locating tab to assure proper alignment.
  7. Install a new thermostat housing cover seal into the recess groove.
  8. Position the thermostat housing cover into position.
  9. Install the thermostat housing cover bolts and tighten bolts to (89 in-lb 10 Nm).
  10. Install the exhaust manifold heat shield.
  11. Fill the cooling system.

Dec 24, 2010 | 2002 Saturn VUE

1 Answer

How to change the thermostat


This is for the 2.7L:

2.7L Engine
  1. Disconnect negative cable.

    CAUTION

    Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.

  2. Drain cooling system.
  3. Remove radiator lower hose from thermostat housing.
  4. Remove nuts from heater tube flange studs.
  5. Loosen starter bolt at heater tube bracket.
  6. Pull heater tube out of thermostat housing and position out of the way.
  7. Remove bolt and two studs.
  8. Remove thermostat housing, O-ring and thermostat.
  9. Remove thermostat housing bolts.

To install:

  1. Clean gasket sealing surfaces.

    NOTE

    Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.

  2. Install thermostat and seal into thermostat housing .
  3. If removed, install two studs.
  4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
  5. Lubricate new heater return tube O-ring with coolant.
  6. Position heater return tube flange over two studs. Install nuts.
  7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
  8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
  9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
  10. Refill cooling system.
  11. Inspect for leaks.
  12. Connect negative cable.
This is for the 3.2L and the 3.5L:

3.2L & 3.5L Engines
  1. Disconnect negative cable.

    CAUTION

    Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.

  2. Drain cooling system.
  3. Raise vehicle on hoist.
  4. Disconnect electrical connectors from engine oil and power steering pressure switches.
  5. Disconnect radiator and heater hoses from thermostat housing.
  6. Remove thermostat housing bolts.
  7. Remove housing, thermostat, and gasket.

    NOTE

    The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.

To install:

  1. Position gasket on thermostat and housing.
  2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
  3. Install radiator hose.
  4. Install bypass hose.
  5. Connect electrical connectors from engine oil and power steering pressure switches.
  6. Connect negative cable.
  7. Fill cooling system.
  8. Inspect for leaks.
  9. Lower vehicle on hoist.

Nov 01, 2010 | 2002 Dodge Intrepid

2 Answers

Replace thermostat


Two big hoses attach to your radiator. Look for the one that goes back to the TOP of the engine. There is a housing with two bolts in it that the hose connects to. Drain radiator, remove hose. Remove the two bolts. Remove the housing. Thermostat is inside housing or still on engine. It just pulls out. Remove any remaining thermostat housing gasket material from the housing and the engine. Install new thermostat. Should only fit in one way. Install new thermostat housing gasket and the housing. Reattach hose and fill radiator, leaving the cap off. Turn on the car and wait until car gets to warm condition. You will see the water start to move from the radiator to the engine when the new thermostat releases at the proper temperature. Replace the radiator cap and clean up, you are finished.

Oct 09, 2010 | 1993 Cadillac DeVille

2 Answers

How to replace a themostat on a 2004 Gmc Envoy


Please see my tip at http://www.fixya.com/cars/r5929960-s_thermostat .

Specific instructions for your car are as follows. Let me know if you get stuck or have more questions.


Removal & Installation


4.2L Engine

  1. Remove the necessary coolant from the radiator.
  2. Remove the alternator, as outlined in the Engine Electrical Section.
  3. Loosen the outlet hose clamp at the thermostat housing. Remove the outlet hose from the thermostat housing.
  4. Remove the thermostat housing bolts.
  5. Remove the thermostat housing from the engine block.
  6. Clean all of the surfaces of the thermostat housing.
  7. Clean the sealing surface of the engine block.
To install:
  1. Install the thermostat housing to the engine block.
  2. Install the thermostat housing bolts and tighten to 89 inch lbs. (10 Nm).
  3. Lubricate the inner diameter of the radiator hose with engine coolant.
  4. Install the outlet hose to the thermostat housing. Secure the hose with the clamp.
  5. Install the alternator.
  6. Fill the cooling system with specified coolant and concentration.
  7. Inspect all sealing surfaces for leaks after starting the engine.

5.3L Engine
NOTE The thermostat is not serviceable separately. The water pump inlet and thermostat must be replaced as an assembly.


  1. Drain the cooling system to a level below the thermostat.
  2. Remove the radiator outlet hose.
  3. Remove the water pump inlet bolts.
  4. Remove the water pump inlet and thermostat from the water pump.

To install:
  1. Install the thermostat and thermostat housing to the water pump.
  2. Install the thermostat housing bolts. Tighten the bolts to 11 ft. lbs. (15 Nm).
  3. Install the radiator outlet hose.
  4. Properly fill the engine cooling system and check for leaks.

Oct 08, 2010 | 2004 GMC Envoy

1 Answer

Remove thermostat


300M, Concorde, Intrepid, LHS, 1998-2004
THERMOSTAT - Removal & Installation

2.7L Engine
  1. Disconnect negative cable.
    CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
  2. Drain cooling system.
  3. Remove radiator lower hose from thermostat housing.
  4. Remove nuts from heater tube flange studs.
  5. Loosen starter bolt at heater tube bracket.
  6. Pull heater tube out of thermostat housing and position out of the way.
  7. Remove bolt and two studs.
  8. Remove thermostat housing, O-ring and thermostat.
  9. Remove thermostat housing bolts.

To install:
  1. Clean gasket sealing surfaces.
    NOTE Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
  2. Install thermostat and seal into thermostat housing .
  3. If removed, install two studs.
  4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
  5. Lubricate new heater return tube O-ring with coolant.
  6. Position heater return tube flange over two studs. Install nuts.
  7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
  8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
  9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
  10. Refill cooling system.
  11. Inspect for leaks.
  12. Connect negative cable.

3.2L & 3.5L Engines
  1. Disconnect negative cable.
    CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
  2. Drain cooling system.
  3. Raise vehicle on hoist.
  4. Disconnect electrical connectors from engine oil and power steering pressure switches.
  5. Disconnect radiator and heater hoses from thermostat housing.
  6. Remove thermostat housing bolts.
  7. Remove housing, thermostat, and gasket.
    NOTE The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.

To install:
  1. Position gasket on thermostat and housing.
  2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
  3. Install radiator hose.
  4. Install bypass hose.
  5. Connect electrical connectors from engine oil and power steering pressure switches.
  6. Connect negative cable.
  7. Fill cooling system.
  8. Inspect for leaks.
  9. Lower vehicle on hoist.

Hope this help (remember comment and rated this).

Apr 04, 2010 | 2000 Chrysler Concorde

1 Answer

How to replace thermostat


300M, Concorde, Intrepid, LHS, 1998-2004 - Thermostat Removal & Installation 2.7L Engine
  1. Disconnect negative cable.
    CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
  2. Drain cooling system.
  3. Remove radiator lower hose from thermostat housing.
  4. Remove nuts from heater tube flange studs.
  5. Loosen starter bolt at heater tube bracket.
  6. Pull heater tube out of thermostat housing and position out of the way.
  7. Remove bolt and two studs.
  8. Remove thermostat housing, O-ring and thermostat.
  9. Remove thermostat housing bolts.
To install:
  1. Clean gasket sealing surfaces.
    NOTE Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
  2. Install thermostat and seal into thermostat housing .
  3. If removed, install two studs.
  4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
  5. Lubricate new heater return tube O-ring with coolant.
  6. Position heater return tube flange over two studs. Install nuts.
  7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
  8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
  9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
  10. Refill cooling system.
  11. Inspect for leaks.
  12. Connect negative cable.
3.2L & 3.5L Engines
  1. Disconnect negative cable.
    CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.

  2. Drain cooling system.
  3. Raise vehicle on hoist.
  4. Disconnect electrical connectors from engine oil and power steering pressure switches.
  5. Disconnect radiator and heater hoses from thermostat housing.
  6. Remove thermostat housing bolts.
  7. Remove housing, thermostat, and gasket.
    NOTE The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.
To install:
  1. Position gasket on thermostat and housing.
  2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
  3. Install radiator hose.
  4. Install bypass hose.
  5. Connect electrical connectors from engine oil and power steering pressure switches.
  6. Connect negative cable.
  7. Fill cooling system.
  8. Inspect for leaks.
  9. Lower vehicle on hoist.

Hope helps with this (remember rated this) Good luck.

Feb 02, 2010 | 2001 Chrysler 300M

1 Answer

How to locate the thermostat for a 1997 acura 2.2


Removal & Installation
  1. Disconnect the negative battery cable.
  2. Drain the cooling system into a suitable container.
  3. Locate the thermostat housing by following the upper radiator hose to the engine.
  4. Loosen the hose clamps then carefully detach the hose from the fitting.
If the hose is stuck, carefully use a pick to break the seal between the radiator hose and the housing. If the hose is deteriorated, replace it with a new one.
  1. Disconnect any sensors or switches that may interfere with the removal of the thermostat from the housing.
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Remove the thermostat housing bolts

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Pull the water outlet neck away from the housing

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Note the installed position of the thermostat, then remove it

  1. Unfasten the retainers, then remove the thermostat housing.
Some coolant may leak out of the housing as the seal is broken.
  1. Remove the thermostat carefully noting how it's installed.
  2. Clean the mating surfaces of the thermostat housing.
Many thermostat housing's are made out of aluminum alloy. A plastic scraper is very effective and will not harm such metals.
To install

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A new gasket must be installed before installation

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Install the thermostat with the air bleed valve at the top

  1. Install the new thermostat and gasket.
Install the thermostat with the jiggle pin facing up. This acts as an air bleed and must be at the top of the thermostat to operate properly.
  1. Install the thermostat housing, then tighten the bolts securely.
  2. Connect the radiator hose and tighten the hose clamps securely.
  3. Install any remaining components, then refill the cooling system.
  4. Start and run the engine until it reaches normal operating temperature while checking for leaks.

Nov 03, 2009 | 1997 Acura CL

1 Answer

I need to know where the location of the thermostat is on a 1999 chrysler 300m so i can replace


The 2.7L engine lower radiator hose, connects to the thermostat housing.

To Remove:
1.Disconnect the Negative battery cable.
(Engine COLD!)
  1. Drain cooling system.
  2. Remove radiator lower hose from thermostat housing.
  3. Remove nuts from heater tube flange studs.
  4. Loosen starter bolt at heater tube bracket.
  5. Pull heater tube out of thermostat housing and position out of the way.
  6. Remove bolt and two studs.
  7. Remove thermostat housing, O-ring and thermostat.
  8. Remove thermostat housing bolts.
To install:
A.Clean gasket sealing surfaces.
B.Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
  1. Install thermostat and seal into thermostat housing .
  2. If removed, install two studs.
  3. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
  4. Lubricate new heater return tube O-ring with coolant.
  5. Position heater return tube flange over two studs. Install nuts.
  6. Tighten retaining nuts to 53 inch lbs.(6 Nm).
  7. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
  8. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
  9. Refill cooling system.
  10. Inspect for leaks.
  11. Connect negative cable.
3.2 and 3.5L engines:
Disconnect the battery cable. (Again engine COLD)
  1. Drain cooling system.
  2. Raise vehicle on hoist.
  3. Disconnect electrical connectors from engine oil and power steering pressure switches.
  4. Disconnect radiator and heater hoses from thermostat housing.
  5. Remove thermostat housing bolts.
  6. Remove housing, thermostat, and gasket.
The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing, using a suitable hand held grinder. It is not necessary to restake the replacement thermostat, into the thermostat housing.

To Install:
  1. Position gasket on thermostat and housing.
  2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
  3. Install radiator hose.
  4. Install bypass hose.
  5. Connect electrical connectors from engine oil and power steering pressure switches.
  6. Connect negative cable.
  7. Fill cooling system.
  8. Inspect for leaks.
  9. Lower vehicle on hoist.
From AutoZone Repair Guides

I feel this way, I can give you an accurate description, and have taken into account your safety.

May 12, 2009 | 1999 Chrysler 300M

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