Starter wont work when hot, swaped switch, (turned on when cold) started just fine, however pull off to get gas, no starter relay click or attempt to start. there is a vibration that has gotten worse, removed primary cover inspected clutch basket and bearings, no signs of excessive wear or damage. could my bendix be getting stuck on ring gear?
You could be having an issue with 'heat soaking', is your starter near an exhaust pipe? If so, they sell exhaust pipe wrap or you could try swapping for a racing starter.
SOURCE: 06 s83 won't start. Rode for 70 miles, parked in
replace your battery although you have 12 volts your battery is producing very little amps not even enough to energize your start relay let alone your starter motor
SOURCE: starter motor turn but wont engage
It has a starter clutch on the fly wheel. You will need to remove the left side case cove to access it. You will need to pull the flywheel with a puller as the starter clutch is behind the flywheel
SOURCE: 2003 Heritage Starter Problems
I have an 03 FLSTC, same issue. Went through four starters before 70k miles. Problem solved when I had both the gear reduction and compression releases installed. Have 40k miles on my fifth starter and no problems.
SOURCE: 91 yamaha breeze,wont turn over
Check fuses. Check voltage. Could be a burned, or just broken fuse. Could be a dead battery. Could be as simple as poor battery connections. If not, perhaps the following will help:
A starter can be tested in a very simple way, by applying 12vdc to the power input, and grounding the case. If it spins, then it's on to step 2, checking connections.
Starters are much too simple to be more complicated than that, but the electrical system can be. Check the circuit between the relay and the starter. Is is a direct wire with no breaks? If so, check the voltage at the power output and input of the relay. If it is good, check the power input and grounding of the starter.
Most new bikes have a clutch switch, and it may interrupt the 12vdc to the starter, without affecting the relay. Same thing goes for the nuetral switch.
Try starting in nuetral, with the clutch pulled. Check the relay for conections that you may have taken off, and not replaced. Same thing for the starter.
Testimonial: "accurate and outstanding advice, new starter bad, many thanks"
SOURCE: have a 2007 royal star venture bought new,
You might consider contacting Yamaha Motor Corporation, USA - customer relations (800) 962-7926, press "1" for Star Specialist. See if they would consider either exchanging the bike, or sending a factory specialist out to examine your ride.
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