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How do i remove the starter on a Honda ES6500 generator

Need to remove/replace 12v starter on ES6500 generator - how to do this?

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Remove ground wire from battery post. Make sure unit is off too. Remove start wire and cable from starter and both bolts. Reinstall in reverse order.

Posted on May 25, 2014

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Posted on Jan 02, 2017

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SOURCE: I am need of a starter for a Honda RV generator EV

ELECTRIC START WILL BE MOUNTED BETWEEN THE POWER UNIT AND THE GAS MOTOR IF YOU TAKE THE OUTER COVERS OFF YOU SHOULD BE ABLE TO SEE IT IT WILL LOOK LIKE A MINI CAR STARTER IF YOU NEED MORE HELP I MAY BE ABLE TO GET SCHEMATICS FOR YOU BUT I WOULD NEED MOTOR INFO MODEL BRAND SERIAL #S AND FROM THE POWER UNIT ALSO

Posted on Jun 24, 2009

spekgt
  • 60 Answers

SOURCE: My Honda ES6500 watt generator keeps blowing 15 amp fuse

Hi there .
In my opinion you should remove the starter and check the starter first . After you remove the starter get a good 12v battery and 2 wires and test the starter . Make sure to not invert polarity . After you touch the wires on the contactor (small solenoid on the side) see if the overrunnig (part with gears) comes out easy and with no obstruction . If the overrunning does not come out you could have a bad contactor (part # 31204-ZA0-003) or a bad starter (part # 31200-ZA0-701) .
Hope this help

Posted on Sep 02, 2009

GeneratorDan
  • 44 Answers

SOURCE: I need a repair manual

Try ebay thats were i go to find a hard to find manual. Hang onto that generator those es 6500 s are hard to come by . Hope this info helps

Posted on Nov 07, 2010

  • 223 Answers

SOURCE: Upon replacing old battery, I accidently got the

Your charging regulator has failed. The reverse voltage caused one or more diodes to fail shorted, and this short is blowing the fuse.

lp

Posted on Jan 08, 2011

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Honda es6500 won't start has fire,compression , gas, not voltage at carb, oil light on then goes out when cranking


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Have a honda em5000sx generator 1986. installed battery and pos and neg cable leads, tested and there is 12v at the solonoid and 12v to the starter when the key is turned to on. problem is the starter...


My goodness I just saw your post and I see it has been around since Dec 2010. Your post appeared after I answered a much newer post. (site operates in this manner)

Anyway if you have a 1986 generator and you have 12V DC to the starter with the key on the most likely problem is the brushes in the starter PN: 31215-ZE2-003 or 31215ZR2003
http://ssl.jackssmallengines.com/jacks-checkout/shopping-cart.aspx?CFID=179837&CFTOKEN=92541317

The only problem I have is that I do not know if this is a set or an individual brush. Use the toll free phone number on the link above to confirm quantity.

Once you have the starter removed use some 220 grit or above sand paper and clean up the copper contacts on the starter armature and lubricate the bearings.

If you do a continuity test of the armature using the copper contacts your meter leads must be exactly 180 deg from each other (opposing) to get a resistance reading.
Reading out the stator winding is a matter of reading the + lead terminal to the case.

Thanks for choosing FixYa,
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I need a repair manual for a Honda ES6500 generator, can you tell me were to find it.


Try ebay thats were i go to find a hard to find manual. Hang onto that generator those es 6500 s are hard to come by . Hope this info helps

Nov 01, 2010 | Honda Electrical Supplies

1 Answer

My Honda ES6500 watt generator keeps blowing 15 amp fuse


Hi there .
In my opinion you should remove the starter and check the starter first . After you remove the starter get a good 12v battery and 2 wires and test the starter . Make sure to not invert polarity . After you touch the wires on the contactor (small solenoid on the side) see if the overrunnig (part with gears) comes out easy and with no obstruction . If the overrunning does not come out you could have a bad contactor (part # 31204-ZA0-003) or a bad starter (part # 31200-ZA0-701) .
Hope this help

Aug 27, 2009 | Electrical Supplies

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