How to assemble - Pulaski Edwardian King Poster Bed

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Master Tech Lee

HEATER BOX SHIELD
Image
Heater Box Heat Shield
Remove or Disconnect
1. Fasteners that retain heat shield to heater box assembly.
Image [ Heater Box Heat Shield
Install or Connect
1.Fasteners that retain heat shield to heater box assembly.
Tighten
-Bolts Screws to 2.2 N.m (25 lb in).
HEATER ASSEMBLY
Image ' Heater Hoses
Image ' A/C Evaporator Tube Assembly
Image ' Evaporator Core
Image ' Evaporator Core Assembly
Image ' Heater Assembly
Remove or Disconnect
1.Engine coolant. Refer to Draining and Filling Cooling System in Engine Cooling.
2.Heater hoses. Refer to Heater Hoses.
3.Instrument panel. Refer to Instrument Panel Replacement in Interior Trim.
4.Air inlet assembly. Refer to Air Inlet Assembly Replacement.
5.Vacuum lines.
Important
-Clearly label vacuum line connections.
6.Heater assembly studs inside engine bay.
7.Blower motor resistor. Refer to Blower Motor Resistor.
8.Stud inside heater core housing.
-Stud is revealed by removing the blower motor resistor.
9.Rear case screws.
10.Heater assembly.
11.Seals.
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Heater Hoses
A/C Evaporator Tube Assembly
Evaporator Core
Evaporator Core Assembly
Heater Assembly
Install or Connect
1.Seals.
2.Heater assembly.
3.Rear case screws.
4.Stud inside heater core housing.
Tighten
-Stud to 1.9 N.m (17 lb in).
5.Blower motor resistor. Refer to Blower Motor Resistor.
6.Heater assembly studs inside engine bay.
Tighten
-Studs to 1.9 N.m (17 lb in).
7.Vacuum lines.
8.Air inlet assembly. Refer to Air Inlet Assembly Replacement.
9.Instrument panel. Refer to Instrument Panel Replacement in Interior Trim.
10.Heater hoses. Refer to Heater Hoses.
11.Engine coolant. Refer to Draining and Filling Cooling System in Engine Cooling.
-Check the system for leaks.


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bulb replacement?

You may be able to clear bumper cover by pusihing down while pulling out lamp.

Please rate.
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SECTION 417-01: Exterior Lighting 2005 Freestyle/Five Hundred/Montego Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 03/14/2005
Headlamp Assembly - Five Hundred, Montego Printable View (211 KB)
Item Part Number Description 1 W702706 Top headlamp assembly bolts (2 required) 2 W704551 Side headlamp assembly bolt 3 W702706 Front headlamp assembly bolt 4 13005/13006 Headlamp assembly (RH/LH)
Removal

1. Remove the front bumper cover. For additional information, refer to Section 501-19.

1. Remove the 4 bolts and the headlamp assembly.
   • Disconnect the electrical connectors.

Installation

1. Connect the electrical connectors and position the headlamp assembly in place.

1. Install the side headlamp assembly bolt.
   • Tighten to 11 Nm (8 lb-ft).

1. Install the front headlamp assembly bolt.

1. Install the top outboard headlamp assembly bolt.

1. Install the top inboard headlamp assembly bolt.

1. Install the front bumper cover. For additional information, refer to Section 501-19.

Lighting Headlight, Side Marker, Park & Turn Signal Assembly Removal & Installation To Remove:

1. Open the hood.
2. Remove the front air deflector.
3. Apply light pressure to the headlight lens to hold the headlight in place while disconnecting the retainers.
4. Lift up the headlight retainers to release the housing.
5. Remove the headlight assembly, pulling straight forward from the headlight mounting panel. NOTE: Note the location and position of the adjuster retainers and locator tab.
   
6. Disconnect the wiring harness from the headlight assembly.
7. Rotate the bulb(s)/socket(s) as needed counterclockwise to release.
8. Remove the bulb(s)/socket(s) from the headlight assembly.

To Install:

1. Install the replacement bulb(s)/socket(s) to the headlight assembly rotating clockwise until fully seated.
2. Connect the wiring harness to the headlight assembly.
3. Position the headlight assembly to the mounting panel.
4. Apply light pressure to the headlight assembly lens to hold the assembly in place while installing the retainers.
5. Align the headlight assembly retainers and slide them over the assembly mounting tabs
6. Install the front air deflector.
7. Close the hood.

Removal & Installation
Bulb Replacement
To Remove:

CAUTION
Halogen bulbs contain pressurized gas.
Mishandling a bulb may result in the bulb shattering into flying glass
fragments.

CAUTION
Make sure to wear eye protection when
handling a halogen bulb.

CAUTION
Do not touch the glass of a halogen bulb,
only handle the bulb by the base.

CAUTION
Do not allow a halogen bulb to come into
contact with dirt or moisture.

CAUTION
Make sure to dispose of a used halogen bulb
properly.

CAUTION
Do not allow children to handle halogen
bulbs.

1. Turn the lamp switch to the off position.
   
2. Make sure the bulb is cool before changing.
   
3. Remove the headlamp assembly from the headlamp panel.
   
4. Remove the rear access cover from the headlamp assembly.
   
5. Disconnect the headlamp connector.
   
6. Remove the bulb from the headlamp assembly by rotating the bulb and socket
   counterclockwise.

To Install:

1. Connect the headlamp connector.
   
2. Install the bulb into the headlamp assembly by rotating the bulb and socket
   clockwise.
   
3. Install the rear access cover onto the headlamp assembly.
   
4. Install the headlamp assembly into the headlamp panel.

Headlamp Assembly
Chevrolet
To Remove:






Headlamp Assembly (Chevrolet)

1. Remove the grille from the front of the vehicle.
   
2. Release the headlamp assembly retaining tabs.
   
3. If equipped, disconnect the headlamp leveling motor connector.
   
4. Disconnect the headlamp connector.
   
5. Remove the park/turn and side marker bulb sockets from the headlamp
   assembly.
   
6. Remove the headlamp assembly from the headlamp panel.

To Install:

1. Place the headlamp assembly into the headlamp panel.
   
2. Install the park/turn and side marker bulb sockets into the headlamp
   assembly.
   
3. Connect the headlamp connector.
   
4. If equipped, connect the headlamp leveling motor connector.
   
5. Lock the headlamp assembly retaining tabs.
   
6. Install the grille onto the front of the vehicle.

GMC, Oldsmobile, Buick, Isuzu, and Saab
To Remove:






Headlamp Assembly (GMC, Saab, Oldsmobile, and Buick)

1. Release the headlamp assembly retaining tabs.
   
2. Disconnect the headlamp connector.
   
3. Remove the park/turn bulb socket from the headlamp assembly.
   
4. For GMC, Saab, Oldsmobile, and Isuzu vehicles, remove the side marker bulb
   socket from the headlamp assembly.
   
5. Remove the headlamp assembly from the headlamp panel.

To Install:

1. Place the headlamp assembly into the headlamp panel.
   
2. For GMC, Saab, Oldsmobile, and Isuzu vehicles, install the side marker bulb
   socket into the headlamp assembly.
   
3. Install the park/turn bulb socket into the headlamp assembly.
   
4. Connect the headlamp connector.
   
5. Lock the headlamp assembly retaining tabs.

REMOVAL PROCEDURE

1. Open the hood.
2. Remove the push-pin retainers that secure the top of the upper fascia and grille assembly to the upper tie bar to allow the upper fascia and grille assembly to flex forward.
3. Remove the bolt and the push-pin retainer that secures the top of the headlamp assembly to the upper tie bar.

1. Gently pull the upper fascia and grille assembly forward only far enough to remove the bolt located at the bottom inboard side of the headlamp assembly.
2. Pull the headlamp assembly straight out to disengage the snap-in retainer at the lower outboard back surface of the assembly. Turn the assembly so that the front inboard corner clears the front fascia.
3. Pull the headlamp assembly out and away from the vehicle
4. Disconnect the headlamp electrical connector.
5. Remove the headlamp assembly from the vehicle.
6. Remove the headlamp bulb cover from the headlamp assembly.
7. Remove the headlamp bulb socket from the headlamp assembly.

CAUTION: Refer to Halogen Bulb Caution in Service Precautions.

1. Remove the headlamp bulb.
2. Remove the side marker bulb socket from the outer side of the headlamp assembly.
3. Remove the side marker bulb.
4. Remove the parking lamp bulb socket from the inner edge of the headlamp assembly.
5. Remove the parking lamp bulb.

INSTALLATION PROCEDURE

CAUTION: Refer to Halogen Bulb Caution in Service Precautions.

1. Install the headlamp bulb to the socket.
2. Install the headlamp bulb socket to the headlamp assembly.
3. Install the headlamp bulb cover to the headlamp assembly.
4. Install the side marker bulb to the socket.
5. Install the side marker bulb socket to the headlamp assembly.
6. Install the parking lamp bulb to the socket.
7. Install the parking lamp socket to the headlamp assembly.
8. Connect the headlamp electrical connector.
9. Install the headlamp assembly to the vehicle by placing it back into position so that the bolt holes align and the snap-in retainer located at the outboard back surface of the headlamp assembly engages.
10. Gently pull the upper fascia and grille assembly forward only far enough to install the bolt located at the bottom inboard side of the headlamp assembly.

NOTE: Refer to Fastener Notice in Service Precautions.

1. Install the bolt and push-pin retainer that secures the top of the headlamp assembly to the upper tie bar.

Tighten the bolts to 6 N.m (53 lb in).

1. Install the push-pin retainers that secure the top of the upper fascia and grille assembly to the upper tie bar to allow the upper fascia and grille assembly.
2. Close the hood.

Automatic Locking Hub

1. Shift transfer lever to the ``2H'' position, then move vehicle forward and rearward approximately three feet.
2. Raise and support vehicle, then remove wheel and tire assemblies.
3. Disconnect brake hose from caliper.
4. Remove caliper locking bolt.
5. Rotate pad assembly upward then remove pad retaining clip and caliper assembly
6. Remove brake pad support bracket.
7. Remove hub cap retaining bolts, then the hub cap, Fig. 15.
8. Remove housing assembly, snap ring and shims.
9. Remove drive clutch assembly, inner cam and lock washer.
10. Using tool J-36827 or equivalent, remove hub nut.
11. Remove hub and disc assembly.Manual Locking Hub
    
    
    1. Shift transfer lever to the ``2H'' position and set free wheeling hub into Free position.
    2. Raise and support vehicle, then remove wheel and tire assemblies.
    3. Disconnect brake hose from caliper.
    4. Remove caliper locking bolt.
    5. Rotate pad assembly upward then remove pad retaining clip and caliper assembly
    6. Remove brake pad support bracket.
    7. Remove housing assembly retaining bolts then the housing assembly Fig. 16.
    8. Remove snap ring and shims.
    9. Remove body assembly and lock washer.
    10. Using tool J-36827 or equivalent, remove hub nut.
    11. Remove hub and disc assembly

PLEASE DON'T FORGET TO RATE!!!

Signal & Marker Lights Removal & Installation Rear Lamp Assembly Sedan To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
2. Remove the luggage compartment quarter trim panels.
3. Disconnect the rear lamp assembly electrical connector.
4. Remove the lamp assembly mounting nuts.
5. Pull the lamp assembly away from the body.
6. Disconnect the rear lamp assembly bulb connectors.
7. Remove the rear lamp assembly.

To Install:
CAUTION
To prevent water from entering the luggage compartment, make sure the rubber grommet is fully seated.

1. Position the rear lamp assembly near the body and connect the bulb connectors.
2. Install the lamp assembly into the body.
3. Install the lamp assembly mounting nuts. Tighten to 53 in-lbs (6 Nm).
4. Connect the rear lamp assembly electrical connector.
5. Install the luggage compartment quarter trim panels.

1. Open the hood.
2. Remove the push-pin retainers that secure the top of the upper fascia and grille assembly to the upper tie bar to allow the upper fascia and grille assembly to flex forward.
3. Remove the bolt and the push-pin retainer that secures the top of the headlamp assembly to the upper tie bar.
1. Gently pull the upper fascia and grille assembly forward only far enough to remove the bolt located at the bottom inboard side of the headlamp assembly.
2. Pull the headlamp assembly straight out to disengage the snap-in retainer at the lower outboard back surface of the assembly. Turn the assembly so that the front inboard corner clears the front fascia.
3. Pull the headlamp assembly out and away from the vehicle
4. Disconnect the headlamp electrical connector.
5. Remove the headlamp assembly from the vehicle.
6. Remove the headlamp bulb cover from the headlamp assembly.
7. Remove the headlamp bulb socket from the headlamp assembly.
8. Remove the headlamp bulb.
9. Remove the side marker bulb socket from the outer side of the headlamp assembly.
10. Remove the side marker bulb.

60.2
printer error
The tray 2 lifter-motor is not functioning. 1 Turn the printer off and then on.
2 If the error persists, turn the printer off.
3 Verify that the tray 2 lifter wire-harness
is full seated in its connector on the
dc controller PCA (location J93).
4 Replace the tray 2 lifter-driver
assembly. See Tray 2 lifter-drive
assembly.
5 Replace the dc controller PCA. See
Dc controller PCA.
This is straight out of the manual.
Tray 2 lifter-drive assembly
1 Remove the following assemblies:
● Rear accessory cover. See Accessory covers and the tray 2 extension door.
● Top cover. See Top cover.
● Right-side cover. See Right-side cover.
● Formatter cover. See Formatter cover
● Formatter. See Formatter assembly
● Paper-pickup drive assembly. See Paper-pickup drive assembly.
2 Unplug the tray 2 lifter-drive assembly connector from the dc controller PCA (location J93) and
the two flat cables (callout 1, locations J80, J81). Unweave the wire-harness from the cable
guide (callout 2).
NOTE You might have to remove additional wire-harnesses from the cable guide to gain
access to the lifter-drive assembly wire-harness.
Figure 6-51 Tray 2 lifter-drive assembly (1 of 3)
Main assemblies 227
3 Unhook the tension spring (callout 3) at the lifter-drive assembly, remove one screw (callout 4),
and then slide the support plate (callout 5) out of the printer.
Figure 6-52 Tray 2 lifter-drive assembly (2 of 3)
228 6
4 Rotate the top of the lifter-drive assembly away from the printer to remove it from the printer.
NOTE You might have to remove some cable guides to easily remove the lifter-driver
assembly.
Figure 6-53 Tray 2 lifter-drive assembly (3 of 3)
Main assemblies
unfortunately i couldn't paste the pictures to help you.
Assembly is the exact reverse of removal, Good Luck!