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Rear disc removal 2005 bmw x3


The disc is not held on with the axle hub nut, you need to remove the brake calipar & carrier , then the 6mm Allen screw from the disc, the disc may be seized on the hub or sticking on the handbrake shoes you may have to hot the disc centre with a hammer to loosen it

Mar 01, 2013 | BMW X3 Series Cars & Trucks

1 Answer

Can i change the discs and pads on a 2003 jag s type 4.2 myself. I have been informed that only jag can do it because the pistons need resetting in the calipers, coz its an electronic brake system?? Is...


it's nearly identical to the lincoln LS, same platform


SECTION 206-00: Brake System 2003 Lincoln LS Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 03/17/2004
Front Disc Brake adobe.gif Printable View (243 KB)
Material Item Specification High Temperature Nickel Anti-Seize Lubricant
F6AZ-9L494-AA ESE-M12A4-A Brake Parts Cleaner
F6AZ-2C410-AB -
  1. Remove the parts in the order indicated in the following illustration and table.

    a0084574.jpg
    Item Part Number Description 1 - Bolts (Part of 2N386) 2 2N386 Guide pin/boot 3 2B120 Brake caliper assembly
    Removal Note
    Installation Note 4 2001 Brake pads
    Removal Note 5 2L200 Slippers 6 N808237-S101 Bolts 7 2B292 Brake caliper support bracket 8 1125 Brake disc
    Removal Note
    Installation Note 9 W701950-S100 Rivets 10 2C208 Brake disc shield
    Removal Note
  1. To install, reverse the removal procedure.
Item 3: Brake Caliper Assembly Removal Note
  1. Remove the caliper flow bolt and the 2 copper washers. Discard the copper washers.
    a0061961.jpg
Item 4: Brake Pads Removal Note
  1. Compress the disc brake pistons.
    • Use a wood block or used brake pad to protect pistons and boots.
    a0003360.jpg
Item 8: Brake Disc Removal Note
  1. If the brake disc will be reused, match-mark the hub and brake disc.
  1. ani_caut.gif CAUTION: If it is necessary to machine the brake disc, only use a hub-mount brake lathe.
    Measure the brake disc and resurface as necessary. Install a new brake disc if beyond specification.
Item 10: Brake Disc Shield Removal Note
  1. ani_caut.gif CAUTION: Use a 5.5 mm (0.22 in) drill. Do not exceed past a 6.0 mm (0.24 in) drill.
    Drill out the rivets.
    a0003370.jpg
Item 8: Brake Disc Installation Note
  1. Clean any rust or foreign material from the brake disc and wheel hub.
    • Use a suitable brake parts cleaner to clean the brake disc and hub surfaces.
    • Apply a suitable anti-seize lubricant to the hub flange.
    a0003369.jpg
Item 3: Brake Caliper Installation Note
  1. Install new copper washers.

Aug 04, 2011 | 2003 Jaguar S-Type

1 Answer

Need instructions to remove the front rotor on F250 Four wheel drive truck - 2001 year


  1. Raise and support the vehicle; Remove the wheel and tire assembly;
  2. After removing the tire, remove the brake pads;
  3. Remove the disc brake caliper by removing the two disc brake caliper pin bolts. Lift the disc brake caliper from the disc brake caliper anchor plate (2B292). If necessary, remove the V-springs.
  4. Remove the pads. Remove the front disc brake caliper anchor plate stainless steel rail clips.
  5. Remove the rotor.
  6. Note: Perform this step for DRW vehicles. Remove the eight hub extender nuts, the hub plate and the rotor. Remove the eight hub plate nuts. Remove the hub plate. Remove the rotor.

Mar 02, 2011 | 2001 Ford F250 Super Duty Super Cab

1 Answer

How do you get the capierer pin off to put front brake pads on my Mercury Sable LS?


Section 06-03: Brakes, Front Disc 1999 Taurus, Sable Workshop Manual REMOVAL AND INSTALLATION Brake Shoe and Lining Removal
  1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478) . Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120) , front disc brake rotor shield (2K004) or front wheel knuckle (3K185) .
  1. Remove rear brake pin retainers (2N386).
  1. NOTE: It is not necessary to disconnect hydraulic connections.

    Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125) . Do not pry directly against metal caliper piston or damage will occur.
  1. NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .

    Position disc brake caliper out of the way.
  1. Remove inner outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate .
  1. Inspect both rotor braking surfaces. Minor scoring or buildup of lining material does not require machining or replacement of front disc brake rotor.
-----------------------------------------------------------------
remove the 2 pins, #10 in pic. Usually has a dust cover over pin accessopening. Usually torx haed or hex head bolts (pins).


snorkelbobby_7.gif

Nov 12, 2010 | 1999 Mercury Sable

1 Answer

How to take back rotors off a 1994 honda civic.


PATH: Brakes > Front Disc Brakes > Brake Disc (Rotor) > Removal & Installation Removal & Installation
  1. Raise and support the front of the vehicle on jackstands. Remove the front wheels.
  2. Remove the caliper assembly; do not let the caliper assembly hang by the brake hose, instead support it with a piece of wire looped around the front spring or control arm.
  3. Remove the retaining screw from the brake rotor and remove the rotor from the hub.

An impact driver, No. 3 phillips screwdriver bit, and a hammer may be needed to remove the retaining screw. It is fairly easy to destroy the screw slots using an ordinary phillips screwdriver to remove the tightly driven screw (see photo).

  1. To install the disc, replace the disc on the hub, screw in the retaining screw and replace the caliper assembly.
edc2fe7.gif
PATH: Brakes > Rear Disc Brakes > Brake Disc (Rotor) > Removal & Installation Removal & Installation
  1. Raise and safely support the vehicle.
  2. Remove the wheel and tire assembly.
  3. Disconnect the caliper from the caliper bracket. Support the caliper out of the way with a length of wire. Do not allow the caliper to hang from the brake hose.
  4. Remove the caliper bracket.
  5. Remove the two 6mm screws and the brake disc. If the brake disc is difficult to remove, install two 8mm bolts into the threaded holes and tighten them evenly to prevent cocking the rotor.
  6. Install the rotor in position. Install the two 6mm retaining screws.
  7. Install the brake caliper. Install the tire and wheel assembly.

PATH: Brakes > Rear Disc Brakes > Brake Disc (Rotor) > Removal & Installation Removal & Installation
  1. Raise and safely support the vehicle.
  2. Remove the wheel and tire assembly.
  3. Disconnect the caliper from the caliper bracket. Support the caliper out of the way with a length of wire. Do not allow the caliper to hang from the brake hose.
  4. Remove the caliper bracket.
  5. Remove the two 6mm screws and the brake disc. If the brake disc is difficult to remove, install two 8mm bolts into the threaded holes and tighten them evenly to prevent cocking the rotor.
  6. Install the rotor in position. Install the two 6mm retaining screws.
  7. Install the brake caliper. Install the tire and wheel assembly.

4d85ad3.gif

Sep 15, 2010 | 1994 Honda Civic

1 Answer

How to remove rear rotor after wheel is off


Disc Removal
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552).
1.Remove the brake caliper bolts (2W303).
2.Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220aca3301.gif
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and contract(push back to allow clearance) the parking brake shoe and lining.
  2. Remove the rear brake disc.

Feb 11, 2010 | 1998 Mercury Mountaineer

1 Answer

How do you get the rear brake rotor off, normally they just pull off once the caliper is removed, I did'nt want to beat on it.


Removal & Installation
  1. Remove the front wheel.
  2. Drain the brake fluid.
  3. Remove the union bolt and gasket from the disc brake cylinder and disconnect the flexible hose.
  4. Remove the disc brake cylinder sub-assembly.
  5. Remove the disc brake pad kit.
  6. Remove the two disc brake pad support plates from the cylinder mounting.
  7. Remove the two cylinder slide pins from the disc brake cylinder mounting.
  8. Remove the two bolts and the disc brake cylinder mounting.
  9. Remove the disc.
  10. Immediately, matchmark the disc to the axle hub.
To install:
  1. Installation is the reverse of removal.
  2. Torque the disc retaining bolts to 76 ft. lbs. (103 Nm).

Jan 18, 2010 | 2002 Toyota Camry

1 Answer

How do remove rear rotors on 2004 ford sport trac


Caliper removal

  1. Disconnect the brake hose.
  2. Remove the bolt.
  3. Disconnect the rear wheel brake hose (2A442).
  4. Remove the copper washers and plug the brake hose.
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
    Remove the rear disc brake caliper (2552).
    1. Remove the brake caliper bolts (2W303).
    1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
  1. Inspect the rear disc brake caliper for leaks.
    • If leaks are found, disassembly is required. Refer to Caliper in this section.
--------------------------------------------------------------------------------------------
Disc Removal and Installation
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552). For additional information, refer to Caliper in this section.
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and retract the parking brake shoe and lining.
    Remove the rear brake disc.
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use a hub-mount brake lathe if necessary to machine the rear brake disc. For additional information on machining brake discs, refer to Section 206-00 .
    Measure the rear brake disc, and resurface as necessary. Install a new rear brake disc if beyond specification.
---------------------------------------------------------------------------------------------
Installation
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
    NOTE: Make sure the stainless steel shoe slippers are correctly positioned. Install new slippers if worn or damaged.
    NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
    Install the rear disc brake caliper.
  1. Install the rear wheel brake hose.
    • Connect the brake hose and install the caliper flow bolt.
      • Use new copper washers.
  1. Bleed the disc brake caliper. For additional information, refer to Section 206-00 .
  1. Install the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Verify correct brake operation.

Dec 17, 2009 | 2004 Ford Explorer Sport Trac

2 Answers

Cant remove wheel hub


here is procedure

Section 04-01: Suspension and Wheel Hubs, Front 1996 Taurus, Sable Workshop Manual
REMOVAL AND INSTALLATION Wheel Hub Bolt Removal
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly. Refer to Section 04-04 .
  1. Remove disc brake caliper (2B120), and front disc brake rotor (1125). Refer to Section 06-03 .
Brake Shoe and Lining Removal
  1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478). Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120), front disc brake rotor shield (2K004) or front wheel knuckle (3K185).
  1. Remove rear brake pin retainers (2N386). ( I think it is a T 40 torx bit you need)
  1. NOTE: It is not necessary to disconnect hydraulic connections.

    Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125). Do not pry directly against metal caliper piston or damage will occur.
  1. Position disc brake caliper out of the way and support with wire to avoid damaging the disc brake caliper and front brake hose (2078).
  1. Remove outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate.
  1. Remove inner brake shoe and lining assembly.
  1. Position lug bolt (1107) to clear front wheel knuckle (3K185).
  1. Remove lug bolt from wheel hub (1104).



7548d8f.gif

Installation
  1. Install lug bolt into wheel hub.
  1. Using a lug nut (1012), seat wheel hub bolt into wheel hub.
  1. Install front disc brake rotor and disc brake caliper. Refer to Section 06-03 .
  1. Install wheel and tire assembly. Tighten lug nut to 115-142Nm (85-104 lb-ft).

May 25, 2009 | 1996 Mercury Sable

1 Answer

Rear brake rotor replacment


206-04: Rear Disc Brake 2000 Explorer/Mountaineer Workshop Manual REMOVAL AND INSTALLATION Disc Removal
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552). For additional information, refer to Caliper in this section.
  2. Disconnect the brake hose.
  3. Remove bolt.
  4. Disconnect the rear wheel brake hose (2A442).
  5. Remove the copper washers and plug the brake hose.
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
    Remove the rear disc brake caliper (2552).
    1. Remove the brake caliper bolts (2W303).
    1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
  1. Inspect the rear disc brake caliper for leaks.
    • If leaks are found, disassembly is required. Refer to Caliper in this section.
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and contract the parking brake shoe and lining.
    Remove the rear brake disc.
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use a hub-mount brake lathe if necessary to machine the rear brake disc.
    Measure the rear brake disc, and resurface as necessary. Install a new rear brake disc if beyond specification.

Mar 28, 2009 | 2000 Ford Explorer

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