Ducane 30400042 (LP) Logo
Posted on Jun 07, 2009

Need to replace burner tubes on a Ducane grill. How do you do this? How do you get the old one off? I don't have a manual anymore.

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  • Contributor 9 Answers
  • Posted on Jun 26, 2009
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Joined: Jun 26, 2009
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First call Weber to receive the Warrenty burners for free. Have model and serial numbers ready. They can be found on one of the doors. Here is what I did for my Ducane model 30400042.

Remove the grates and burner heat deflectors. There are 4 screws on the knob panel, 2 on the left and 2 on the right. Remove the screws and pull back about a inch or two. I found it helpful to open all the doors a bit to rest the panel on them. The burners should remove easily once this is done. Replace the burner tubes and be sure tubes have holes facing up on the one side for correct heat distribution. When placing the knob panel back on, make sure that burner tubes go onto the gas control knob correctly. Replace screws on the knob panel.

****Get a wire brush about the size of a tooth brush to clean the starter, the thing that makes the spark to start the flame.****

  • hudel Sep 16, 2010

    Thanks for the warranty hint, I was ready to drop $100 on new burners

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How to replace burners

Replacing the burners on any Ducane Gas Grill is not an easy task. As the control panel has to be dismantled to accomplish it. With that in mind, I have included a link to the Owner's Manual. The section Annual Maintenance starting on page 21, will be a big help to yo in removing the old burners and installing the new ones.

http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdf

Hope this helps you and Happy Grilling!! Thanks for choosing FixYa.
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Unfortunately, Ducane is the only grill manufacturer who requires the removal of the front control panel, to replace the burner(s).

Here is a link to the Meridian Series grills. Click on the link that is your model and you can download and print the owners Manual. In it under Maintenance, it will describe and show you how to remove and replace the burner(s).

http://www.ducane.com/manuals/

Hope this gets you back up and grilling.
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You can dowload a manual for your gill from the ducane web stire. Pictures and instructions are in the Annual maintenance cleaning section. You will need Adobe Reader to view thw dowload. Web site: http://www.ducane.com/manuals/
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How do I remove the old burners to replace with new?

Should be as easy as removing the screws at the ends of the tubes and sliding the tubes away from you and putting the new ones in like you took out the old ones.
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Go to Ducane web site http://www.ducane.com/manuals/ and download the manual for your model.

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Need Adobe Acrobate reader that can also be downloaded.
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[email protected]
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I have a ducane stainless steel ducane 30400042. Weber has sent me new burner bars since the old ones rusted but you do I install them?

Remove the grates and burner heat deflectors. There are 4 screws on the knob panel, 2 on the left and 2 on the right. Remove the screws and pull back about a inch or two. I found it helpful to open all the doors a bit to rest the panel on them. The burners should remove easily once this is done. Replace the burner tubes and be sure tubes have holes facing up on the one side for correct heat distribution. When placing the knob panel back on, make sure that burner tubes go onto the gas control knob correctly. Replace screws on the knob panel.

****Get a wire brush about the size of a tooth brush to clean the starter, the thing that makes the spark to start the flame.****
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I need to know how to remove the stainless steel burners and replace them.

Call Weber to receive free warrenty burners. Have model and serial number found inside one of the doors on your grill. I just received them in the mail about a week ago and just replaced my burners today. Here is what I did.

Remove the grates and burner heat deflectors. There are 4 screws on the knob panel, 2 on the left and 2 on the right. Remove the screws and pull back about a inch or two. I found it helpful to open all the doors a bit to rest the panel on them. The burners should remove easily once this is done. Replace the burner tubes and be sure tubes have holes facing up on the one side for correct heat distribution. When placing the knob panel back on, make sure that burner tubes go onto the gas control knob correctly. Replace screws on the knob panel.

****Get a wire brush about the size of a tooth brush to clean the starter, the thing that makes the spark to start the flame.****
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You will need to unscrew the sides of the unit which houses the dials and ignition (This is connected to the burners). Pull it out, and they should come off rather easy if they are old. Slide them towards the front and out of the rear slots. When putting the new ones in, it is as simple as reversing what you did to take them out. You will need to go forward, into the holes, then toward the rear slots and lock them in place. You will then line up everything and screw the unit back into place. Much easier if you can get someone to help you for 10 minutes, but easily done by 1.
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Remove the 2 grill wire cooking racks by lifting them out of the top of the grill, next lift out to remove the 3 heat deflector panels which exposes the 3 burner tubes. Remove the 4 screws located on the outside flanks (2 on each side) of the 5-knob control panel assembly - then gently slide the knob control assembly outward and away from the grill just about an inch or two. You can now remove the old burner tubes and replace them with the new units. Then simply slide the control assembly back into the grill frame and replace/tighten the 4 screws. Voila`
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