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3 hp relay burnt wires

I have a Jandy Aqualink RS system that was working fine until today. Our filter pump and heater stopped working so I opened the control box to find the cables wired to the line 1 and load 1 terminals of the 3hp relay were fried. I don't know what caused this and I don't want to replace them only to have it happen again. Any thoughts?

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  • Jandy Master
  • 15,557 Answers

Those wires connect to the pump. It is overloading the system. The heater is protected by breakers so that should not be the issue. That is if the system was wired as recommended. Replace the pump if you inspect the wires and find that they are not contacting each other or ground anywhere. If they are damaged, you will have to replace the wires.

Posted on Feb 08, 2014

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Disconnect the spa side remote.

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Jandy has an e pump.It would be cheaper to go that route.the Inteliflo is not compatible with the jandy system .If money is not a concern the pentair product is the way to go.

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GO TO THE MAIN PANEL AND RESET THE SYSTEM

Posted on Oct 13, 2009

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Very odd.

I would suspect a bad relay.

Go to the outside power center located at the equipment. Press the mode button until the "Service" light is on. Now press the filter pump button. Turn it off and on several times to make sure the relay is working correctly. If not, replace the relay.

If this is not the problem then I would reset the board at the power center by pressing the recessed "Reset" button with the tip of a pencil or pen.

If this does not work, you could call Jandy and have them flash your board with the newest software.

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Sounds like one of the relay's has gone bad inside the box. If your lucky you can move the wires to another relay if there is one available. Make sure you move the top wires too, not just the 4 bottom wires, or you will have to do some reprogramming.

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