Question about kawasaki 19.2V 4 Piece Cordless Tool Kit

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Kawasaki 19.2 cordless drill

Batteries all powered up, pull the trigger and ...nothing. Trigger was hard to pull, when unstuck, drill wouldn't operate from that point forward. Any quick fix?? I have the same problem of no trigger movement after I picked up my 691220 Kawasaki 21.6V drill from my son's house. I am an industrial engineer and problem solver. I decided because I was attached to this drill that I would disassemble the drill and fix the stuck trigger/switch. After figuring how to disassemble the drill housing I found that the trigger/switch had shorted and melted the switch housing putting the trigger in a bind. The only fix will be to replace the switch assembly. I will call the Service number 1-800-590-3723 and determine if they will send me the switch/trigger assembly 13MAR2009. Reading the other posts I am surprised there has not been a recall on the drill and not just some of the chargers. Tim Lechtenberg lechtet@yahoo.com Anyone had any luck getting their kawasaki 19.2v drill replaced and/or repaired thru the manifacturer at no cost.

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I will go one further, they had a recall of their batteries which could have led to your problem back in 2007 and the chargers on some of them also. I would again call the number and give them the date codes from both and then try again at getting it replaced. Their are a lot of posts online for this to be a simple occurence, The battery could have shorted internally causing the switch to melt and there would be a potential for user injury also. Let me know if you find anything out and if you have there web address I would be interested.

Posted on Oct 03, 2009

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Having charged both batteries the drill will not work. It seems to not get any power.


Hi there, let me see if I can help.

1.Since this is a 4 piece kit, test the batteries in some of the other tools to make sure the batteries are good

2. This could be a malfunctioning unit, If you just bought it, take it back to the store and get a replacement, (you may have to take in all 4 and do a complete swap but most home improvement stores have no problem doing this)

3. The Forward and Reverse selector just above the trigger is stuck in the middle meaning, the drill is not in forward or reverse and when you press the trigger nothing happens. See Page 15 of this PDF for more information.

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Hi Tim, Sounds like you got it figured out! The only question I see is if there is a quick fix, and it looks like you answered your own question. You can certainly pursue requesting that it be fixed as a manufacturing defect/ faulty part, or even a safety hazard as that is your right. While I can not suggest you take that route, the old metaphor of the sparking trigger that melted in my hand always seemed to get a lot of attention. Good Luck to you, hope this Fixsya!

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Re: Burned trigger switch: call the number on the drill (800.590.3723) and tell them what happened. They will offer to send you a new switch or have you send the drill in for replacement of the switch--although the person I talked with said they would probably just replace the whole drill.

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