Question about Karcher 2500 PSI Pressure Washer

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I have the Karcher 2400 psi, 5.0 Honda engine. Starts fine, but when you pull the handle on the spray wand, the pump does not kick in and the water just continues to trickle out of the end of the wand at regular faucet pressure. Occasionally the "clutch" will kick in and you have full pressure, but if it does and I let off of the trigger then chances are that it won't kick in again. has been getting worse for several years.

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Posted on Jan 02, 2017

  • 3 Answers

SOURCE: Karcher 2400 psi blaster When you

To determine if your problem is due to an easily replaceable part, follow these steps:

1. Connect the water supply hose, the pressure hose, and the wand WITHOUT any nozzle tip.

2. Turn on the water supply, and press the trigger until water is smoothly running out of the nozzle
after any air is all purged out. Release the nozzle trigger.

3. Start the engine, and let it warm up for about 30 seconds.

4. With the engine running smoothly, press the nozzle trigger. The water should flow out of the nozzle (without the tip installed) at a faster rate, while the engine noticeably loads down as it used to do before your "no pressure" problem. If it does not load down, turn it OFF, and disconnect everything, and contact a Karcher repair facility.

5. If the engine does load down, release the trigger, and install one of the nozzle tips (not the black one).

6. Press the trigger, and the engine should load down, and you should have normal pressure from the wand. After you release the trigger and press it again, you will probably again have no pressure, and the engine will not load down. Removing the nozzle tip, pressing & releasing the trigger, and re-installing the tip should give you normal pressure again, but releasing the trigger will cause no pressure until you again remove the tip, press the trigger, and re-install the tip.

This is caused by a bad UNLOADER VALVE, which is located under a black cap with a metal button on it located on the top front of the pump. I don't know if you can purchase the replaceable parts from a Karcher repair shop, but when a neighbor & I took his washer to a repair place, it looked pretty simple to do this repair, and he was charged about $60 to replace a $5 (maybe) part, and it took about 5 minutes.

Posted on Sep 17, 2008

  • 83 Answers

SOURCE: honda pressure washer cuts out when lance trigger released.

You most likely need to set your valve clearances. If it is hard to pull over or the recoil snaps back after starting your valves need to be set for sure. This may not be the entire problem but it is a good start. Also change the spark plug, a bad plug will cause odd problems and is too cheap not to eliminate as a source. In addition check your fuel, pour a little out into a white container (I like spray paint can caps for this) and look at the color. If it is yellow to orange it is bad. You can pour it into you car, the car electronic sensors will compinsate for it quality but a small engine can't. Use a NGK BP6ES or BPR6ES plug.
You need:
Feeler gages
10mm open end wrench
14mm open end wrench
1 long shaft screw driver or rod
1 spark plug socket and ratchet

Remove the spark plug and the valve cover. Pull the recoil over slowly until the intake valve opens (intake is closes to the carb and it will go down when it opens). Now put your long screwdrive down the spark plug hole. Slow pull the engine over until the screwdriver handle is at it highest point, this is top dead center. It may take a few attempts. Now check your valve clearance between the rockers and the top of the valve. The intake should be .006 and the exhaust .008, both can be +/- .001. To adjust: hold the large nut with the 14mm then loosen the small one with the 10mm. Lefty loosey. Now turn your large nut until you get the correct setting and then tighten the small one the lock it in. It may take a few attempts and alway reverify your setting after you lock it down. Once done, find top dead center again and reverify. Now your valves are set.

Posted on Mar 31, 2009

  • 104 Answers

SOURCE: Karcher K 3.68M Electric Pressure Washer. Wand trigger Locks Up.

Sounds like the pressure valve is broken thats why you cant depress the trigger , the valve is on the pump , i would suggest taking it to a repair shop as they are fiddly things to fix

Posted on Jun 05, 2009

  • 1 Answer

SOURCE: Ex-Cell VR2500 Builds Pressure but Won't Spray

I have a similar problem and diagnosed it to be a problem with the gun. I spoke to a technician that services this pressure washer and he walked me through all the diagnostic steps. The pump is working because there is pressure being built up and the gun sort of works because you can get water out before the washer is started. The technician said that the mechanism inside the gun is either clogged or broken. I am going to Home Depot or Lowes to purchase a new gun and will try it tonight. Guns are only about $30-40. He said generic is fine as long as the thread matches and PSI is in range. Good luck!

Posted on Aug 14, 2009

  • 548 Answers

SOURCE: I have a 3000 psi karcher pressure washer with

sounds like you need a seal and bladder rebuild < if you liver in a cold environmet for winters please dont forget to winterize your washres every year before winter

Posted on Sep 15, 2009

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2 Answers

Honda 2400 psi before it went out i cold tap the end of the wand on the ground and the pressure would return now when pull the trigger there is no pressure only a fine spray .its a karcher with a honda...


hi,
there is a small ball bearing inside the nozzle on the end of the lance , this can get jammed or missaligned and the nozzle orifice can get blocked , clean this or replace the whole lance with another 200 Bar lance .

hope this helps

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This may not be a motor problem. It sounds like your pump is not working properly and the motor is just following the pump. First thing to do is check for leaks in the pump, wand hose, gun etc. It may also be a blown water seal inside the pump.

Aug 17, 2009 | Karcher 2500 PSI Pressure Washer

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Ex-Cell VR2500 Builds Pressure but Won't Spray


I have a similar problem and diagnosed it to be a problem with the gun. I spoke to a technician that services this pressure washer and he walked me through all the diagnostic steps. The pump is working because there is pressure being built up and the gun sort of works because you can get water out before the washer is started. The technician said that the mechanism inside the gun is either clogged or broken. I am going to Home Depot or Lowes to purchase a new gun and will try it tonight. Guns are only about $30-40. He said generic is fine as long as the thread matches and PSI is in range. Good luck!

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if the water is flowing
the valves need to change
if no water pistons in pump need to change.

Jul 22, 2009 | Karcher 2500 PSI Pressure Washer

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I have a karcher 2400 psi pressure washer and it doesnt get water pressurized when pulling wand trigger.


the most comon problem with thease is a stuck bypass valve, this is the valve that alowes the water to bypass round the pump when the triger is closed, when they stick all of your pressure runs around the pump and not out of your nozzle,,
its located in the centre of the pump on the top, undo the 2 cap screws pull out valve greese and re fit

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Pressure is fine when first started ,if trigger released no Psi


Your uplift injector valve in the water pump is sticking. You need to remove this part. Lube the top o-ring only with a water proof grease. Reinstall this part. You will be up and running again.

You need to use needle nose vise grip tool to easily remove the valve. You need to grind down the vise grip tool to fit the opening where the valve is installed.

To prevent this problem from reoccuring use a pump guard additive.

Apr 05, 2009 | Karcher 2500 PSI Pressure Washer

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