Question about Bissell 6594 PowerForce Bagless Upright Vacuum
I have a Bissell Power Force Bagless Turbo. It was shaking and burning rubber, so I bought a new belt. I installed the belt, but the shaking and horrible sound persists. Now what???
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Posted on Jan 02, 2017
SOURCE: bissell power force
turn vac over, take of the access plate covering the brush roll, may be 2 to 4 screw. Then you can get to the brush roll and belt. It uses a Bissell Style 7 belt.
Posted on Jan 09, 2008
OK - so your brush roller is jammed. And yes, the belt is melting! Unplug the machine, remove the belt (you will need another new one anyway) then see if you can turn the roller by hand. If it turns freely without you doing anything else, then you may have put the new belt in incorrectly. However, you will probably find you can't turn it, or it's hard work (it should rotate freely). Remove the roller and check the bearings - there may well be something tangled up at one end of the roller. If you can get the roller rotating freely, all should be well.
Posted on Mar 08, 2009
SOURCE: brush will not turn
Possible Solution: I had the same problem with my Powerforce vacuum. Please take note that I AM NOT a vacuum cleaner repairman, nor have I played one on TV. Try taking your beater bar out, and if it looks similar to the one pictured (Model#203-1195), get a cresent wrench. Look at the end of the beater bar one will be squared on the sides to hold the shaft inside statonary. Take the wrench and adjust it to fit the nub on that end. Grab the bar in the center, and turn the end with the wrench. Mine popped and came loose, then it could be turned by hand. A little light oil allowed to run into the end cap, turn it up and spin it a few times to let the oil work down the inside and put it back on. Mine works fine for now. Good Luck!!
Posted on Mar 16, 2009
CHECK ROLLER BRUSH PROBALLY HAS STRING WRAP UP AROUND THE ROLLER OR THE END BEARINGS ARE FROZEN IF SO SRAY WD40 IN BEARINGS TILL THEY FREE UP OR REPLACE ROLLER BRUSH
Posted on Nov 03, 2009
SOURCE: Belt keeps burning and breaking
It sounds like you need to replace the roller brush. If your Bissell is breaking belts that fast, then that can only really mean one of two things. The first being that the belts are not being properly installed, and the roller brush is pinching the belt which causes the belt to break, but after 3 belts I doubt this to be the case.
Probably the more likely problem is that the brush roller's bearing have seized up. You may test this by removing the roller brush from the vacuum, and holding it with on your two pointer fingers holding the outside bearing caps of the brush, making sure not to touch the actual part that spins. Now try to spin the brush while holding the bearing caps with your pointer fingers. The brush should spin freely, and should revolve around 5-6 times with each spin. If the brush doesn't spin easily, then this is going to put a lot more stress on the belt.
You may try to remove the bearing caps on the ends by twisting them off, and visually inspect each side to make sure there is no hair or thread that's lodged inside the bearing cap. This will make the brush hard to spin, and can cause you to burn belts quickly like you have been. You may find the bearing caps will not come off. This indicates that your brush roll has worn out the bearings completely, and the bearing caps have melted to the bearings due to extreme heat. You will then need to replace the roller brush if this is the case, and it maybe the best solution for you if you have burned through 3 belts so quickly.
The roller brush for your Bissell (I'm assuming this is yours as this is where the repair was posted on Fixya) 6594 PowerForce upright uses Bissell roller brush part number; 203-1195. Here's a link if you need to purchase one;
I have uploaded the parts schematic and owners manual to the main Fixya page for your model as well. Sometimes it can take 24 hours for Fixya to publish this data, but please visit the link to these documents in 24 hours or less;
If your roller brush is good, then examine where the brush rests inside of the vacuum cleaner, this is called the agitator housing. Look at the sides of the agitator housing where the bearing caps rest. Do you see any visible damage on either side? Sometimes the brush can get so hot, it may melt the agitator housing on the sides where the brush rests, this will also cause the belts to burn very quickly.
I hope that this information is helpful to you. If none of these suggestions fixed your vacuum, please just add a comment, or request a clarification request here on Fixya, and I'll be happy to respond. If this was helpful, please be sure to rate the repair by clicking on the 4 thumbs up icons in the upper right hand corner.
Posted on Mar 23, 2010
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