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Wiring dia 70-100 exide battery charger

I need a wiring diagram of an exide model 70-100 battery charger. The rate control switch is bad and I need to replace it.

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Posted on Jan 02, 2017

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SOURCE: Car Battery Charger - Repair

thats what i did on mine they blew when i hooked the cables up backwards (gotta watch that)
but i used 130 amp alt diodes from an old tractor alt i had

Posted on Jul 03, 2009

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I turn rocker switch on with one battery I show full, plug in a different battery, turn on rocker switch get nothing, both batteries show a full charge on charger. I think one battery is 3 years old other...


Hello

Check the following:

* Circuit breaker on main control box is tripped
* Fuse blown (check fuse in main control box assembly).
* Incorrect polarity at battery terminals
* Dead batteries.
* Charging cable is still connected to charging receptacle
* One of the cable connections at the main control box is loose.
* Control connection cable disconnected
* Broken key switch
* Throttle stuck fully open
* Throttle control potentiometer broken.
* Speed potentiometer broken
* Battery voltage too low.
* Faulty charging cable.
* Charger not working.
* Charging circuitry in main control box assembly not working


If these check OK, the problem is likely to in the control connection cable or upper control box Verify that the upper control box is getting 24V. (Blue wire on red connector.)

* If the upper control box is not getting 24V, replace control connection cable

* If the upper control box is getting 24V, check key switch operation and verify wiring in the upper control box. Trace voltage from keyswitch on to find where the problem occurs. (Replace upper control box if necessary.)

* Charge batteries with a 12V charger or replace if necessary.

* Ohm test the charging cable - replace if necessary.

* Test scooter with a different charger, if new charger works, replace charger.

* Check wiring in main control box assembly - replace in line relay if necessary
* If batteries, charger, and all wiring is good, replace controller PCB. (Note the model number for the PCB, for example 1208-2330.)

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What battery should be used in the car?


It depends on which brand of car battery you prefer. You will get a range of different opinions on which brands are the best based on experiences with different brands.
If you are happy with the Exide brand then the battery selection depends upon which engine you have fitted in the car - the 2.2 litre or 2.4 litre. Anyhow here are some Exide models that will fit your vehicle. You need an Exide 75 size/model with the correct minimum CCA (cold cranking amps)

2.4 Litre engine - Exide 75 - 600 cold cranking amps

2.2 litre engine - Exide 75 - 525 cold cranking amps

Any large battery retailer will be able to help you select a battery suitabe for your car but many specialise in particular brands. Personally I prefer to select a heavy duty battery that is suitable for the vehicle and will offer more than the minimum required cranking amps.

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