I loosened the pivot bolt and loosened the adjustment bold but cannot move the unit to get enough slack to fit belt
Fig. Fig. 6: Loosen the pivot bolt ...
Fig. Fig. 7: ... push the component inwards ...
Fig. Fig. 8: ... slip the old belt off and install a new one
Fig. Fig. 9: Pull outwards to tension the belt
Fig. Fig. 10: Belt routing on the 20R, 22R and 22R-EC engines
Fig. Fig. 11: Belt routing on the 4ME, 5ME and 5MG-E engines
Alternator
To adjust the tension of the alternator
drive belt on all models, loosen the pivot and mounting bolts on the
alternator. Using a wooden hammer handle, a broomstick or your hand,
move the alternator one way or the other until the proper tension is
achieved.
WARNING
Do not use a screwdriver or any other metal device (such as a prybar) as a lever.
Tighten the mounting bolts securely. If a new belt has been
installed, recheck the tension after about 200 miles (480 km) of
driving.
Air Conditioning Compressor
A/C compressor belt
tension can be adjusted by turning the tension adjusting bolt which is
located on the compressor tensioner bracket. Turn the bolt clockwise to
tighten the belt and counterclockwise to loosen it.
Air Pump
See Figures 12
To
adjust the tension of the air pump drive belt, loosen the adjusting
lever bolt and the pivot bolt. Move the pump in or out until the desired
tension is felt.
The tension should be checked between the air pump and the crankshaft
pulley on cars without air conditioning. On cars with A/C, the tension
should be checked between the A/C compressor and the crankshaft pulley.
Fig. Fig. 12: Moving the air pump to tension the drive belt
Power Steering Pump
Tension on the power steering
belt is adjusted by means of an idler pulley. Turn the adjusting bolt on
the idler pulley until the desired tension is felt and then retighten
the lockbolt.
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Alternator BELT REMOVAL 1. REMOVE BATTERY AND BATTERY TRAY 2. DISCONNECT POWER STEERING (PS) RESERVOIR TANK 3. REMOVE DRIVE BELTS a. Loosen the lock bolt, pivot bolt and adjusting bolt. b. Remove the 2 drive belts. GENERATOR BELT INSTALLATION 1. INSTALL DRIVE BELTS a. Install the drive belts. b. Adjust the drive bell with the adjusting bolt. c. Tighten the pivot and adjusting lock bolts. Torque: Pivot bolt: 59 N.m (600 kgf.cm, 43 ft.lbs Lock bolt: 21 N.m (210 kgf.cm, 15 ft.lbs 2. CONNECT POWER STEERING (PS) RESERVOIR TANK 3. INSTALL BATTERY TRAY AND BATTERY
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Regards, Lee Davidian
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