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That vehicle has 3 relays ,not just 2 . Two cooling fans .
Cooling Fan Control
The engine cooling fan system consists of two electrical cooling fans and three fan relays. The relays are arranged in a series/parallel configuration that allows the powertrain control module (PCM) to operate both fans together at low or high speeds. The cooling fans and fan relays receive battery positive voltage from the underhood junction block. The ground path is provided at G103.
During low speed operation, the PCM supplies the ground path for the low speed fan relay through the low speed cooling fan relay control circuit. This energizes the cooling fan 1 relay coil, closes the relay contacts, and supplies battery positive voltage from the cool fan 1 fuse through the cooling fan motor supply voltage circuit to the left cooling fan. The ground path for the left cooling fan is through the cooling fan s/p relay and the right cooling fan. The result is a series circuit with both fans running at low speed.
During high speed operation the PCM supplies the ground path for the cooling fan 1 relay through the low speed cooling fan relay control circuit. After a 3-second delay, the PCM supplies a ground path for the cooling fan 2 relay and the cooling fan s/p relay through the high speed cooling fan relay control circuit. This energizes the cooling fan s/p relay coil, closes the relay contacts, and provides a ground path for the left cooling fan. At the same time the cooling fan 2 relay coil is energized closing the relay contacts and provides battery positive voltage from the cool fan 2 fuse on the cooling fan motor supply voltage circuit to the right cooling fan. During high speed fan operation, both engine cooling fans have there own ground path. The result is a parallel circuit with both fans running at high speed.
The PCM commands Low Speed Fans on under the following conditions:
• Engine coolant temperature exceeds approximately 106°C (223°F).
• A/C refrigerant pressure exceeds 1310 kpa (190 psi).
• After the vehicle is shut off if the engine coolant temperature at key-off is greater than 140°C (284°F) and system voltage is more than 12 volts. The fans will stay on for approximately 3 minutes.
The PCM commands High Speed Fans on under the following conditions:
• Engine coolant temperature reaches 110°C (230°F).
• A/C refrigerant pressure exceeds 1655 kpa (240 psi).
• When certain DTCs set.
It means you should take your vehicle to a qualified repair shop , at least that's the car makers thought .
A/C Off For Engine Protection
Refer to Cooling System Description and Operation
Cooling Fan Control
The engine cooling fan system consists of 2 electrical cooling fans and 3 fan relays. The relays are arranged in a series/parallel configuration that allows the powertrain control module (PCM) or engine control module (ECM) to operate both fans together at low or high speeds. The cooling fans and fan relays receive battery positive voltage from the underhood junction block. The ground path is provided at G100.
During low speed operation, the PCM/ECM supplies the ground path for the low speed fan relay through the low speed cooling fan relay control circuit. This energizes the cooling fan 1 relay coil, closes the relay contacts, and supplies battery positive voltage from the cool fan 1 maxifuse?® through the cooling fan motor supply voltage circuit to the left cooling fan. The ground path for the left cooling fan is through the cooling fan relay and the right cooling fan. The result is a series circuit with both fans running at low speed.
During high speed operation, the PCM/ECM supplies the ground path for the cooling fan 1 relay through the low speed cooling fan relay control circuit. After a 3 second delay, the PCM/ECM supplies a ground path for the cooling fan 2 relay and the cooling fan relay through the high speed cooling fan relay control circuit. This energizes the cooling fan relay coil, closes the relay contacts, and provides a ground path for the left cooling fan. At the same time the cooling fan 2 relay coil is energized closing the relay contacts and provides battery positive voltage from the cool fan 2 maxifuse?® on the cooling fan motor supply voltage circuit to the right cooling fan. During high speed fan operation, both engine cooling fans have there own ground path. The result is a parallel circuit with both fans running at high speed.
Are the radiator fans coming on ? You mite take it an have it checked for DTC'S - diagnostic trouble code's .
A/C Off For Engine Protection
Refer to Cooling System Description and Operation
DTC P1258: Engine Coolant Overtemperature - Protection Mode Active.
This is something you need to take to a qualified repair shop .
The engine cooling fan system consists of 2 electrical cooling fans and 3 fan relays. The relays are arranged in a series/parallel configuration that allows the powertrain control module (PCM) or engine control module (ECM) to operate both fans together at low or high speeds. The cooling fans and fan relays receive battery positive voltage from the underhood junction block. The ground path is provided at G100.
During low speed operation, the PCM/ECM supplies the ground path for the low speed fan relay through the low speed cooling fan relay control circuit. This energizes the cooling fan 1 relay coil, closes the relay contacts, and supplies battery positive voltage from the cool fan 1 maxifuse® through the cooling fan motor supply voltage circuit to the left cooling fan. The ground path for the left cooling fan is through the cooling fan relay and the right cooling fan. The result is a series circuit with both fans running at low speed.
During high speed operation, the PCM/ECM supplies the ground path for the cooling fan 1 relay through the low speed cooling fan relay control circuit. After a 3 second delay, the PCM/ECM supplies a ground path for the cooling fan 2 relay and the cooling fan relay through the high speed cooling fan relay control circuit. This energizes the cooling fan relay coil, closes the relay contacts, and provides a ground path for the left cooling fan. At the same time the cooling fan 2 relay coil is energized closing the relay contacts and provides battery positive voltage from the cool fan 2 maxifuse® on the cooling fan motor supply voltage circuit to the right cooling fan. During high speed fan operation, both engine cooling fans have there own ground path. The result is a parallel circuit with both fans running at high speed.
Wiring for cooling system ? You mean cooling fans ? 1.6 ? This vehicle has 1.8 L or 1.9 L . This cooling system has two electric cooling fans . Three relays , cooling fan power relay , cooling fan hi speed relay an the low speed cooling fan relay. The powertrain control module controls these relays. Go here http://bbbind.com/free_tsb.html free wiring diagrams .
II. FANS A. Arrangement and Functions Feeder fan Fixing assembly heat discharge fan 1*** Fixing assembly heat discharge fan 2 *** Laser driver cooling fan Laser scanner motor cooling fan 1 Laser scanner motor cooling fan 2 Cleaner heat discharge fan System cooling fan Reversing guide cooling fan Low-voltage power cooling fan 1 Low-voltage power cooling fan 2 Reader cooling fan 1 Reader cooling fan 2 Drum cartridge cooling fan 1 Drum cartridge cooling fan 2 Drum cartridge cooling fan 3 DC controller PCB cooling fan Scanner motor cooling fan Function Draws copy paper to the feeding belt. Helps feeding. Discharges heat from around the fixing assembly. Cools the laser driver PCB. Cools the laser scanner motor. • Cools the laser scanner motor. • Insulates the drum cartridge against heat from the fixing assembly. • Discharges heat from the drum cleaning assembly and fixing assembly. • Discharges heat from the DC controller PCB. Discharges heat from the composite power supply and the DC controller PCB. Prevents curling of paper. Discharges heat from the lowvoltage power supply. Cools the reader (image processor PCB, laser driver PCB). Cools the drum cartridge. Cools the DC controller PCB. Cools the scanner motor.
The computer turns on the fan. Based on sensors from the motor. DTC P0480 - COOLING FAN CIRCUIT
Circuit Description
The cooling fan is controlled by PCM through the fan relay based on inputs from ECT sensor, IAT sensor, A/C selector switch, A/C refrigerant pressure switch and vehicle speed sensor. PCM controls cooling fan by grounding cooling fan control circuit which turns on cooling fan relay.
The fan relay will be commanded on when ECT reaches 223°F (106°C) or greater, A/C is requested or vehicle speed is less than 38 MPH. Cooling fan relay will also be commanded on regardless of vehicle speed when a DTC is set requesting cooling fan to be on, ECT is 304°F (151°C) or greater, or A/C refrigerant pressure is high. Cooling fan may also be commanded on when engine is not running, on certain conditions.
Conditions for setting DTC:
Battery voltage greater than 9.5 volts.
Cooling fan fault line detects a malfunction for 6 seconds.
1. Check cooling system. Ensure coolant level and belt tension are correct. Adjust/repair as necessary. After repairs, go to step 23). If no adjustment or repairs were required, go to next step.
2. Turn ignition on, with engine off. Using scan tool, check if cooling fan is operating with ECT at less than 209°F (98°C). If cooling fan is off, go to next step. If cooling fan is on, go to step 4).
3. Command cooling fan relay on. If cooling fan operates, go to step 23). If cooling fan does not operate, go to step 5).
4. Turn ignition off. Disconnect PCM harness connector. If cooling fan turns off, go to step 23). If cooling fan does not turn off, go to step 6).
5. Disconnect cooling fan relay harness connector. Using a test light connected to ground, probe battery feed circuits in relay harness connector. If test light illuminates on both terminals, go to step 7). If test light does not illuminate on both terminals, go to step .
6. Disconnect cooling fan relay harness connector. With test light connected to ground, probe battery feed circuit in relay harness connector. If test light illuminates, go to step 9). If test light does not illuminate, go to step 10).
7. Connect a jumper wire between cooling fan relay battery feed and cooling fan battery feed circuit. If cooling fan operates, go to step 11). If cooling fan does not operate, go to step 12).
8. Repair open in battery feed circuit. After repairs, go to step 23).
9. Repair short to voltage in cooling fan battery feed circuit. After repairs, go to step 23).
10. Connect test light battery voltage and probe cooling fan control circuit. If test light illuminates, go to step 13). If test light does not illuminate, go to step 21).
11. Connect test light to battery voltage and probe cooling fan control circuit. Using scan tool, command cooling fan on. If test light illuminates, go to step 14). If test light does not illuminate, go to step 15).
12. With jumper wire still connected, disconnect cooling fan harness connector. Using test light connected to ground, probe cooling fan battery feed circuit. If test light illuminates, go to step 16). If test light does not illuminate, go to step 17).
13. Repair short to ground in cooling fan control circuit. After repairs, go to step 23).
14. Check terminals to cooling fan relay. Repair as necessary. After repairs, go to step 23). If terminals are okay, go to step 21).
15. Check cooling fan control circuit for open or poor connection. Repair as necessary. After repairs, go to step 23). If circuit or connection is okay, go to step 22).
16. Connect test light to battery voltage and probe cooling fan ground circuit. If test light illuminates, go to step 1. If test light does not illuminate, go to step 19).
17. Repair open or poor connection in cooling fan ignition feed circuit. After repairs, go to step 23).
18. Check for poor connections at cooling fan harness connector. Repair as necessary. After repairs, go to step 23). If connections are okay, go to step 20).
19. Repair open or poor connection in cooling fan ground circuit. After repairs, go to step 23).
20. Replace cooling fan motor. After replacing cooling and motor, go step 23).
21. Replace cooling fan relay. After replacing relay, go to step 23).
22. Replace PCM. Program replacement PCM using required equipment. After replacing PCM, go to next step.
23. Turn ignition on, with engine off. Command cooling fan on. If cooling fan operates, system is okay. If cooling fan does not operate, repeat step 1).
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