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Mcculloch Repair Manual

Fuel line diaghrams

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Mcculloch Repair Manual - eeaecb4c-0f3e-408d-ae6a-574a30e566b4.gif
Hi John....
Hope this helps
Bud

Posted on Oct 21, 2013

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Posted on Jan 02, 2017

dontbother10
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SOURCE: my McCulloch chainsaw 3200 internal fuel line in

Try your friendly neighborhood chainsaw seller/mechanic. Take a piece of the old hose with you.

Fuel Line Replacement
SmallEng.com
http://www.youtube.com/watch?v=JrXpU70Hmi0
Routing runs from fuel tank to carburetor, (if equipped) through carburetor to primer bulb, bulb returns excess to fuel tank.

Posted on Oct 13, 2009

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Try Googling the unit, maybe you can get an exploded view of the saw, to see where things go. All rubber lines will have to be replaced.

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1 Answer

Wont run unless you run it on half choke,also very hard to start.


Thats is definately a lean condition. Can be caused by one or more of the following problems: clogged fuel filter, rotten fuel lines, stiff diaghrams, and clogged carb screen.
Todays fuel is a large cause of the problem so I advise that you go ahead and service the entire fuel system... replace the fuel lines and filter and rebuild the carb. Also if the primer bulb is discolored ( brown, they are clear when new) it should be replaced too.
This is not a difficult task as long as you are patient and take your time. Carb kits run from 7-12 bucks, a filter is about 3 bucks and fuel line is about 2 bucks a foot and a primer buld is just a few bucks.
I reccomend getting extra fuel line. It needs to be very snug in the tank to prevent leaking so cut an angle on the end of the fuel line to get it started then reach in and grab it with hemostats and pull it though the fill opening; then cut it off even and insert the fuel filter; then pull the line back into the tank to desired position making sure that filter lays loosely on the bottom of the tank, then cut to length to attatch to carb

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1 Answer

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According to Randy Duncan Ebay site(Randy's Engine Repair) the fuel line is 3/32" inner diameter and 3/16" outer diameter for the non-primer bulb side of things for a McCulloch chain saw. It is a common size, apparently, but is not listed in the User manual as such.

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Ryobi ex 26 starts and idles but when i hit the trigger to go in to run phase it dies . any solution ?


This sounds like a fuel delivery problem. If fuel filter, fuel lines, air filter and muffler are clear...that is probably the case. The fuel pump diaghram in the carb maybe has failed and it would need to be replaced. They have diaghram kits and complete carb rebuild kits available for the name brand carbs. Some Ryobi machines have been known to use a Chinese made "knockoff" carb on some of their products which has the same design and features, but you would have to cross-reference model 3 to carb model for your machine. Hopefully it has a ZAMA or WALBRO on it. Check all the items listed above and remove the carb and check for debris inside (esp. In the little round fine mesh screen on the side with the square-type cover (metering diaghram side). The fuel pump diaghram is on the oppposite side of the carb. These get brittle over time and don't flex enough to do the job and cause problems like you have.
Please vote on this solution.

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1 Answer

Needs new gas line


I would not attempt a fuel system repair without an IPL, but cannot provide you with one given the information you provided. I wish you good luck.

The IPL (exploded parts list) for your saw is the only detail for fuel line routing and it is sketchy at best. Fuel components and part numbers are listed but may be on different illustrations. They are also beneficial with disassembly/reassembly:
McCulloch IPLs
http://www.ordertree.com/modelinfo/McCulloch/139.59.html

A typical fuel system and a suggestion or two follows:
http://www.fixya.com/support/r3706813-2_cycle_fuel_system_repair

If you have more questions or need additional help please reply below and I will get back to you. Thank you for using FixYa and Good Luck. HTH
Lou

Mar 21, 2010 | McCulloch Garden

1 Answer

I need to replace fuel lines and rebuild carb on


Try this for the manual: http://lawnandgarden.manualsonline.com/search.html?q=+mcculloch+corporation+mcculloch+corporation&s=gg314159

If that doesn't help:

Fuel Line Instillation: The longest, and sometimes smaller in diameter of the two fuel lines, goes fromthe carburetor to the bottom of the tank. Leave enough slack in thisline so that the filter that attaches to the end will rest comfortably at the bottom of the tank.

Theotherfuel line goes from the primer bulb to just inside the tank,(about an inch). Make sure that you get the right size fuel lines. Theplastic coupling goes on the end of this line, inside the tank. Thiskeeps the line from pulling out of the tank.

(HINT): When feeding the lines through the tank holes, cut the lines at anangle. They will feed much easier into the holes. You can than cut themoff square, once you know that you have enough to work with.

Carburetor Rebuild: Check the fuel lines for cracks/breaks. If they are o.k., then:
You willneed to disassemble the carburetor and spray with carb.cleaner. Make surethe small screen is free of debris. (Should be able to see daylightthrough it.)

Use a Den Tek Brush, (http://www.drugstore.com/products/prod.asp?pid=165357&catid=1152), to clean the small portals in carb. These portals can become blocked. Reassemble and start.

If the carb. parts are more than 4 years old, you may have to replace them.

If you need further assistance on:

Just let me know.

Jim

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How the primer lines go! There are 2 outlets on carb. two tank lines two primer lines

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