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Blows fuse When wiring external T-stat the first time. When fuse is replaced normal operation and doesn't blow fuse only on start up the first time?

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U need a larger Fuse theres a high current flow

Posted on Oct 10, 2013


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Furnace keeps blowing fuse on the board that hosts low voltage wiring.. thats only when stat is operable. when stat is without batteries the fuse doesnt blow. furnace will try and run when i connect t

You may have multiple issues concerning the heat cycle, but the first that has to be resolved is the blowing fuse. The control circuit fuse blowing indicates a short somewhere in the low voltage wiring. IF the thermostat is newly installed, I would suggest first double checking ALL the low voltage wiring to make sure ALL the wires are connected correctly and to make sure the wire connected to the R terminal is not shorted to metal somewhere. If there is a C terminal, make sure R and C are not slightly bared and touching together.

Go to the furnace and note the location of the wires on the terminal strip. Remove them and install a TEMPORARY jumper across R and W. If the furnace comes on and begins the heat cycle without blowing the fuse, the problem is within the wiring or thermostat for sure. Remove the jumper and reinstall the wires. Go to the thermostat.

Remove the thermostat then take all the wires off of the sub base, taking note as to which wire went on which terminal. Take the R wire and the W wire and twist them together. The heater should come on indicating the problem is within the thermostat. Put the batteries in with a new fuse. If it blows, the sub base is the problem. If it doesn't blow, install the wire that goes to the R terminal. Check the fuse. Put the W wire on. Check the fuse. Put the G wire on. Check the fuse. Leave the thermostat on the chair, then turn the sub base 'fan on-auto' switch. Check the fuse. If its not blown by the time these three wires are installed, you inadvertently removed the 'short' by moving the wires around during this test. The remaining wires can be installed and the thermostat placed back on the sub base.

If you completed the above list and the fuse no longer blows and your furnace still only clicks, you obviously still have issues within the furnace of a mechanical nature. The clicking is the relays on the board initiating the combustion fan relay and attempting to initiate the pre-purge cycle. If the combustion fan hums and does not start, the fan could either be blocked (by a dead bird) or is mechanically shot and requires replacement. This fan HAS to start before the ignition process can begin. Solve that issue first after the blowing fuse issue is resolved. Its kinda rare that a system has so many issues at the same time. Usually when this is the case, someone replaced the thermostat and created that issue trying to resolve the underlying issue and the original cause for no heat.

This is NOT the professional way to troubleshoot it, but you are limited in your task without the proper analog or digital multimeter.

If you are unsure of your ability to systematically go through this process, abandon the idea and call a qualified service tech to bail you out.

Dec 31, 2014 | Heating & Cooling

1 Answer

AC unit comes on, but fan doesn't work. It works with furnace.

check for loose wiring to Tstat, or the new stat has failed.
if the stat has a fan on switch and when on the fan works then replace the stat

Apr 10, 2013 | Heating & Cooling

1 Answer

Hello, I have a Carrier furnace that is suddenly blowing the 3 amp fuse. I finally isolated that the COM terminal is blowing the fuse. If I connect the blue t-stat wire to it, the fuse will blow. I al

That means there is a short in the common wire, either it is touching metal somwhere in the furnace cabinet, or between the Furnace and T-stat. Most likely you will need to run new T-stat wire

Nov 18, 2012 | Heating & Cooling

1 Answer

2005 chevy cobalt blowing injector fuse

Possibly a shorted injector, or a short in the wiring. Pull off all injector connectors from the injectors, put a new fuse in, and turn the key to on. If the fuse blows, look for a short in the power wire going to the injectors. If fuse doesn't blow, reconnect one injector at a time (key still on). If one of the injectors being connected blows the fuse-that is your shorted injector. Have to replace it. Good luck.

Nov 03, 2012 | Cars & Trucks

2 Answers

30amp AM 2 fuse blows as soon you turn on the key & car will not start

This is common about this time on these Camrys. I own three. The AM2 fuse is blowing because a coil, capacitor, or supressor has gone bad in the distributor. To test this disconnect the two wire connectors to the distributor. Replace the AM2 fuse. Turn the ignition. If the fuse doesn't blow. The distributor.

Jul 01, 2012 | 1994 Toyota Camry

1 Answer

I'm fues to my fan keeps going out on my 2006 P.T

More than likely you have an internal fault either in the fan itself or the thermostat that activates it.

For a fuse to blow it has to have a lot higher than normal current draw through it, which is normally refered to as a short. If the fuse blows almost immediately then I would suggest you unplug the fan, and see if the fuse blows with just the thermostat in the circuit. If it blows - replace the thermostat control. If it doesn't blow, plug in the fan and watch it. If it trys to start and then blows the fuse, replace the fan motor.

Jun 30, 2011 | 2006 Chrysler PT Cruiser

1 Answer

My Bravada will not start and keeps blowing the crank fuse. Does anyone know what I need to do to solve this problem?

Find the starter relay, pull it. try to start the engine. if the fuse doesn't blow , replace the relay. If it still blows there is a short in the wire from the fuse to the relay. Check directly under the relay. this is where wires tend to break first.

Apr 30, 2011 | 1996 Oldsmobile Bravada

2 Answers

Does thermal fuse burn out only because of temp.?

Possibly or the thermo fuse just went bad normally if the thermo-fuse blows its a venting problem warm moist air back builds into the dryer which in turn blows the thermo-fuse to save the dryer from further damage and also keeps from starting a fire in your home a big saftey feature that has saved many homes.

Jan 04, 2011 | Maytag HYE3657A Electric Dryer

1 Answer

3 amp fuse blows on ruud silohette II blower. what should i troubleshoot next. when i replaced with a 3 or 5 they both blow. has a rheem circuit board

if this is a split system unit look for a short in the stat line weed eater damage! mark all wires on stat wire and un hook if still blows board bad if not short in stat wire hope this helps

Jun 18, 2009 | Heating & Cooling

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