Question about Hobart Welding Tools

1 Answer

Champion 8500 doesn't have full voltage underload

The champion 8500 doesn't appear to have full voltage when I plug it in but running idle is 110 volts, but when underload, drops to 46 volts.

Posted by on

Ad

1 Answer

  • Level 2:

    An expert who has achieved level 2 by getting 100 points

    MVP:

    An expert that gotĀ 5 achievements.

    Governor:

    An expert whose answer gotĀ voted for 20 times.

    Scholar:

    An expert who has written 20 answers of more than 400 characters.

  • Expert
  • 79 Answers

Sounds like you need a tune up. Check or replace spark plugs, air filter, fuel filter, carberator, and idle linkages.

Posted on May 07, 2009

Ad

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
goodluck!

Posted on Jan 02, 2017

Ad

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

Wire for 110


see side of motor it should show low voltage vs high voltage have to move wires

May 31, 2013 | Waterway Inground Pool Pump Champion No....

1 Answer

Fender champion 110 strange voltages on board


Not a projection TV where it is listed--may want to Google the full model number to see what you can find.

Jun 16, 2012 | Televison & Video

1 Answer

I HAVE A POWERMATE 5000 THAT SHUTS DOWN UNDER LARGE LOAD . I THINK I NEED AN IDLE CONTROL MODULE.THERE IS A 2 WIRE MODULE IN THE START CKT. #21009XA IS THIS IT AND WHERE DO I GET ONE .


Idle control comes into play when there is no power draw forcing the engine to idle with an electro magent. If you feel that the electro magnet is interfering with governor, temp remove the wire to the solenoid. Usually the idle control will not effect how the engine /gen output power. An overloaded condition will cause the engine the go the full throttle as the internal governor of the engine will try to maintain 3600 rpm. Overloaded condition will greatly shorten the life of the generator/engine. Try to use only about 80 % of rated power. Large motors can draw three times running amps. A compressor using 12 to 18 amps to run can draw over 40 amps to start.
If your generator could handle the load in the past, check the engine for loss of power, or the generator for faulty voltage regulator or capacitors out of range. Easy to check. Connect digital volt meter to plug /load and look at volt reading while running with no load and loaded. Voltage should stay between 110 to 120 under load and with no load (unless goes into idle mode). Good luck

Sep 06, 2011 | Coleman Powermate Powermate 5000W...

1 Answer

2002 Chrysler PT Cruiser 2.0L need spark plug gap for Champion copper plugs (470). Thanks


It is normal for the electrodes to wear as the plugs age. This increases the distance between the electrodes which in turn leads to a gradual increase in the firing voltage required to jump the gap. The gap on a standard spark plug grows about 0.00063 to 0.000126 inch for every 1,000 miles of normal driving, which means the firing voltage requirements creep up about 500 volts for every 10,000 to 15,000 miles of driving.

The OE Champion plug gap specifications are .048 - .053" or 1.24 - 1.37mm. in accessing and changing the plugs on the PT. They have the same gap specifications as the OE plugs. Most owners gap at .050. We prefer to use the Champion Double Platinum plugs, which are more durable, provide extended plug life, and reduce the need for maintenance, given the difficulty However, if you experienced excessive rough idle with your last set of plugs we suggest gaping the OE and DP plugs to .042 and consider replacing the OE plug ignition wires.

Excessive gap can cause performance and drive ability problems, including hard starting, an engine miss and or hesitation under load, and can shorten the life of the plug (accelerated tip erosion). If it were me I would re-gap them to the correct specs if they are currently gaped at .060.

Thank you for using Fixya.

Apr 11, 2010 | 1994 Toyota Celica

3 Answers

IT IS MISSING iVE REPLACED THE PLUGS


Misfiring Escort...
THE Guide!
1- check HT leads, including the main lead from the coil. pull one off at a time and see if there is any difference in engine noise, if a lead makes no difference to the engine note when you pull it off it is broken and you need a new lead for that plug - best to replace a full set since the others will be on their way out too. try each plug and check the leads like this with the engine running, 2- clean/repace distributor cap and rotor arm if it is dirty or corroded, there are 2 Clips, one on either side of the distributor cap, pull em off, take the distributor cap off, look inside the cap, there are 4 pins, are they all corroded and covered in white stuff?, they should be shiny brass, clean them up with fine wet and dry sandpaper, make them flat and shiny again. also still on the distributor is the rotor arm, pull it off, it may need a bit of wiggling - clean this up the same with the wet and dry, get a very fine grade of wet and dry sandpaper since you want the metal to be as smooth as possible afterwards, once the cap and rotor both have shiny metal clean them with mild detergent, rinse and dry them fully, not only to clean them of dirt and grime but also the metal filings from the sanding are "bad" for the distributor.. once dried refit the rotor arm (it only goes on one way, do not force it) refit the distributor cap, make sure its the right way round (make a note of its position BEFORE you remove it) 3- check if air filter is blocked and replace it if it is very dirty - if you think it is blocked try running the engine without the filter and see if it runs better, you know for sure you have a bad filter if this is the case. 4- check fuel filter (especially on 1.0 and 1.3 engines) for blockage and fuel line for blockage (replacement costs £3.50-£5 or so)
apart from that its "experience required" jobs like setting the ignition timing - just get a normal tune up after you've checked out the leads and dizzy/rotor arm which is quite cheap on an escort, you only turn the dizzy and move 1 screw...
Just for reference in case i have misjudged you're ability and you want to try tune it yourself... 1989 MK4 Ford Escort ;-D you didn't give CC so you'll get all engine data for 1989! (petrol)
NOTE: the CVH engines have hydraulic tappets so no adjustment is possible and no data is given. ---------------------------------------------
Escort 1.3 "HCS" 1988-1990 1297cc Valve tappet clearances - Inlet --- 0.20mm - Exhaust 0.32mm Firing order 1-2-4-3 Idle speed - 700-800RPM -
750RPM is optimal idle but anything between 700-800RMP is acceptable.
Ignition Timing- 15 Degrees before top dead center at idle RPM
Spark Plugs : Motorcraft - AGRF22 Champion - RS9YC Spark Plug Gap - 1.00mm (check it is right or it will misfire...)
---------------------------------------------------------------------
Escort 1.4 (1392cc) "CVH" - 1986-1990
Firing Order 1-3-4-2 Idle speed 750-850RPM, 800 being optimum _____ NOTE: This engine requires premium fuel (97 Ron) or it will run poorly - damage may result from using low grade fuel. ----------------------------
Ignition Timing - 12 degrees BTDC at idle RPM. Spark plugs - Motorcraft - AGPR22C Champion - RC7YC Spark plug gap 0.75mm (check this)

----------------------------------------------------------
Escort 1.4i Catalyst - 1.4 "CVH" 1392cc 1989-1990
Idle RPM 850-950RPM 900RPM Being optimum :This engine needs only regular unledad 95RON
Ignition timing - 8 to 12 degrees BTDC 10 degrees being optimum Spark PLugs - Motorcraft - AGPR22C1 Champion - RC7YC
---------------------------------------------------------------------------
Ford Escort 1.6 "CVH" 1596CC
Firing order 1-3-4-2 Idle speed - 750-850RPM - 800 being optimal Ignition Timing - 12 degrees BTDC at 800 RPM Spark Plugs - Motorcraft - AGPR22C Champion - RC7YC Spark Plug Gap - 0.75mm (check it!)
NOTE :This engine will run on regular fuel (95 RON) but the timing should be set to 8 Degrees BTDC at idle RPM for this fuel.
------------------------------------------------------------
FORD ESCORT 1.1 - 1989-1990 - 1118cc "HCS"
Firing order 1-2-4-3
Idle speed - 700-800RPM 750 Being optimal
This engine runs on regular or premium fuel without adjustment
Ignition Timing - 10 degrees BTDC
Spark Plugs - Motorcraft - AGRF22C1 Champion - RS9YC Spark Plug Gap 1.00mm (check this!)
-------------------------------------
So check your spark plug gaps with feeler guages if you don't have a feeler guage they're less than a fiver at a cheap motor shop - even pound shop and market stalls sometimes have them.
Apart from that lot - these cars can run bad if the battery is weak, they chug like hell on a half charged or failing battery, so make sure the battery is strong too...
The carburettor jets could be clogged or worn... Inlet manifold could be leaking?
Check the low tension wiring (the wiring on the ignition coil, the two round plugs that puch onto the coil) one red and one green/black/stripey/somethin - trace these two wires around the engine bay and check them for damage and loose connections.
Thats all I can think of right now tell me how you get on, I KNOW these cars... I'll go step by step if you need help checking everything/replacing whats wrong,
------------------------------
Good luck.

Jan 20, 2010 | 1989 Ford Escort

1 Answer

Three year old coleman 5000/6250 generator. High


Your RPM's are too high. There is no voltage regulator in coleman generators (generator is actually made by generac) and is 100% dependent on engine speed. There is a screw under the tank when your looking in from the recoil side. It controls the governor arm. Screw it in and it incresses the rpm, out decrease. Plug something in that draws a decent load while setting the rpms since you want it to put out 120 and 240 underload. Your idle voltage does not matter.

Apr 01, 2009 | Coleman Powermate Powermate 5000W...

1 Answer

Spark plug keeps popping out


Somehow the head has been stripped out where the plug goes in. Pretty rare but it does happen. You need to take it to a shop and have them install a helicoil. Basically they drill it out and install a threaded bushing in it.

Please rate this solution-

Mar 18, 2009 | Champion International Champion& Small...

Not finding what you are looking for?
Welding Tools Logo

Related Topics:

122 people viewed this question

Ask a Question

Usually answered in minutes!

Top Hobart Welding Tools Experts

Doctor PC
Doctor PC

Level 3 Expert

7733 Answers

Matt Olenzek
Matt Olenzek

Level 2 Expert

293 Answers

Troy
Troy

Level 1 Expert

35 Answers

Are you a Hobart Welding Tool Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...