MS Outlook Email will not print

Hi Guys,

I have the following config:
Brother HL-2040 USB Cable Printer
Toshiba Satellite P200
Windows Vista Ultimate 32 bit
MS Office Professional Small Business 2007

A while ago, my system crashed and foolishly I transmitted an outgoing email whilst running one of my Registry Repair Applications.

Outcome is as follows: -

I can print direct to the printer/PDF writer from either MS Word or MS Excel; but I cannot print direct to the printer or PDF writer from MS Outlook.

When I attempt to print direct to the printer from MS Outlook the printer fires up and the red light flashes. Nothing prints; and when I attempt to print direct to the PDF writer software from MS Outlook the screens frosts up and MS Outlook ''hangs''.

I have reinstalled: -
MS Office Professional Small Business including MS Outlook;
PDF writer driver; and
Brother HL-2040 Printer Driver;

I have: -
Checked Printer Set-Up on MS Outlook - A4; and
Executed Registry Repair on at least 4 different Registry Repair Applications; and
Did System Restore.

But still can't find the problem. Any ideas? Will I have to re-install Windows Vista Ultimate?