Question about HP LaserJet 4100n Printer

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How do I change fuser sleeve on HP4100 laser printer?

I need to change the fuser sleeve on HP 4100 printer, but cannot find a service manual with breakdown.

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  • Dan Whitney May 11, 2010

    Are you looking to replace the whole fuser as a single unit or dissasemble the fuser and replace the actual sleeve (membrane) around the heating element of the fuser assembly?



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  • 48 Answers

You can print out a parts diagram at

Posted on May 28, 2009


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How to change the film fuser

Please refer video "How to replace fuser Sleev"

Similar to HP fuser film replacement you can replace Brother HL4040CN

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What's a fuser?

No fusing part in inkjet technology printers. Laser printers only having this part to bonds the image on paper. The fuser contains main parts of heater, teflon sleeve & pressure roller. Fuser produces the heat & fix the image on paper with the help of teflon sleeve and pressure roller.Ideal Image of fuser internal parts:


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I have a 50.2 fuser error. What does that mean

Loose fuser tabs on the HP LaserJet 4000/4050/4100 - a potential 50.2 error If you experience a "50.2" fuser error while using a LaserJet 4000, 4050, or 4100 fuser, you should check to see if two tabs on the fuser have come loose. (They can get dislodged during shipping or during istallation.)
Turn your printer off and remove your fuser. Flip it to the gear side (the left side) and press inwards on the fuser tab to make sure it is fully clicked in place, as shown below.
Then flip the fuser over to the right side (the non-gear side) and press in on the other fuser tab to make sure it is also fully clicked in place.
(right side of a LaserJet 4000/4050 fuser pictured below)
4000fuserrightside.jpg (right side of a LaserJet 4100 fuser pictured below)

Mar 31, 2010 | HP LaserJet 4200 Printer

1 Answer

HP Laserjet 3800dn leaves roller imprints in Photo Paper when fed from Manual Tray only. Have identified it is a silver bar with 4 Grey cylindrical Rollers, and the 2 inner rollers are leaving the...

So far as I can tell from HP PartSurfer and the service manual, the only way to change that roller is to change the entire paper pickup assembly. The part number for the latest version is RM1-2755-080CN.

You will need sight of the service manual for the installation instructions as a fairly extensive strip down is involved (all the cartridges, the transfer belt, duplex fan, front cover, output bin, fuser, upper cover, rear lower cover, left cover, and a small bracket and an internal cover along the way). It doesn't look that difficult a job, though it is unlikely that you will chance on the correct installation method without the instructions.

I'm not feeling that happy with HP. My fuser sleeve is damaged; toner sticks to part of it, ruining the printed pages as it comes unstuck. The sleeve is very hard to obtain (I can find some mention of it on Australian eBay whilst I'm in Europe) and there's no instructions to strip down the fuser and change the sleeve in the service manual. Instead, the service manual tells you to fit a complete new fuser and that is the only part listed on PartSurfer.

This leaves me with little other option than replacing the entire fuser, which is in extremely short supply and therefore only available at an elevated price <sigh>.

Feb 22, 2010 | HP LaserJet 3800dn Printer

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Open heat error

I think you can get a service/repair manual from this link:

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1 Answer

50 .2 Fuser Error in HP Laserjet 4100N

you need an maintenance kit 4100

ACC C8057A 4100-mk-c4110a-mini.jpg Maintenance Kit, Fuser, 110V, LJ 4100 LJ 4100 Series ACC C8057-67901 4100-mk-c4110a-mini.jpg Maintenance Kit, Fuser, 110V, LJ 4100 LJ 4100 Series ACC C8058A 4100-mk-c4110a-mini.jpg Maintenance Kit, Fuser, 220V, LJ 4100 LJ 4100 Series
Selected Item RG5-5069-000 See RG5-5069-090 Not Available 0
Alternate Item(s) RG5-5069-090 Fuser Film ***'y, 220V, LJ 4100 180.50 2

HP LJ 4100 Fuserkit RG5-5069 HP

Dec 11, 2008 | HP LaserJet 4100n Printer

1 Answer

Paper jam problem in laser printer 4100

if this happens every time you need to replace the fuser. but there is a possibility it could be the main gear drive assembly, 9 times out of 10 it's the fuser. a gear on the fuser usually breaks a few teeth. the fuser is very easy to replace and is a part that will eventually need replacing on all printers.

Jan 07, 2008 | HP LaserJet 4100 Printer

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