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Changing full house on i710

How can i get the bronze looking wire loose to change the housing on my flip part

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Posted on Dec 05, 2007

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Try this, Loosen the two bolts that holds the front master cylinder onto the handlebars. Slide the master cylinder as close to the right handlebar switch housing as possible. If that doesn't extinguish the light, your front brake light switch is probably broken.

To change the switch, you'll have to open the right handlebar switch housing by removeing the two bolts that holds it together, take the throttle and idle cables loose and get the lower housing loose from the handlebar. The switch is held into the inner face of the housing by a single screw. Take the switch loose and desolder the two wires leading to it. Replace the old switch with a new one and solder the original wires to the new switch. Reassemble the throttle assembly and the switch housing. Check the throttle for proper operation. Make sure the throttle "snaps" shut when you release the throttle grip. Improper assembly or adjustment of the throttle cables can cause the loss of control of the motorcycle resulting in serious injury or death.

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I have a model 5BS520C. The light works but when I pull the chain for the fan, I hear the sound of three speeds but the blades do not turn. ed.pfohl@gmail.com


Here some toubleshooting:

Problem 1. Fan will not start.
Probable Cause
1. Fuse or circuit breaker blown.
2. Loose power line connections to the fan, or loose wire connections in the switch housing.
3. Reversing switch in neutral position.

Suggested Remedy
1. Check main and branch circuit fuses or circuit breakers.
2. Check line wire connections to fan and switch wire connections in the switch housing.
3. Make sure reversing switch position is all the way to one side.

WARNING: Make sure main power is turned off.

Problem 2. Fan sounds noisy.
Probable Cause
1. Blades not attached to fan.
2. Loose screws in motor housing.
3. Screws securing fan blade flanges to motor hub are loose.
4. Switch housing binding against the blade hub.
5. Wire connectors inside switch housing rattling.
6. Screws holding blades to flanges are loose.

Suggested Remedy
1. Attach blades to fan before operating.
2. Check to make sure all screws in motor housing are snug (not over-tight).
3. Check to make sure the screws which attach the fan flanges to the motor hub are tight.
4. Check to make sure that the switch housing does not bind against the blade hub.
5. Check to make sure wire connectors in switch housing are not rattling against each other or against the interior wall of the witch housing.
6. Tighten screws securely.

WARNING: Make sure main power is turned off.

Problem 3. Fan wobbles
Probable Cause
1. Setscrew in motor coupling is loose.
2. Setscrew in the hanger ball/downrod assembly is loose.
3. Screws securing fan blade flanges to motor hub are loose.
4. Fan blade flanges not seated properly.
5. Hanger bracket and/or outlet box is not securely fastened.
6. Fan blades could be out of balance.

Suggested Remedy
1. Tighten the setscrew in the motor coupling.
2. Tighten the setscrew in the hanger ball/downrod assembly.
3. Check to be sure screws which attach the fan blade to motor hub are tight.
4. Check to be sure the fan blade flanges seat firmly and uniformly to the surface of the motor hub. If flanges are seated incorrectly, loosen the flange screws and retighten.
5. Tighten the hanger bracket screws to the outlet box, and/or secure outlet box.
6. Interchanging an adjacent (side-by-side) blade pair can redistribute the weight and result in smoother operation.

WARNING: FOR YOUR OWN SAFETY TURN OFF POWER AT FUSE BOX OR CIRCUIT BREAKER BEFORE TROUBLESHOOTING YOUR FAN!!!

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