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wendy Posted on May 12, 2017
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Hi i have a 2006 dodge diesel that we figure got bad fuel and stopped running.wouldnt start took it in go a new lift pump, fuel filter, lines cleaned and tank cleaned out and its still not running great. put in some additiuve thinking that would help.ive changed fuel filter twice in 3 days and after removing filter cleaned the bottom where it sits and found dirt and grit.Now myproiblem is pressure. Cant seem to get it to go over 60km a hour. What should i check next fuel pump, fuel regulator? help please and thanks. Wendy

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Vernon Taylor

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  • Dodge Master 7,446 Answers
  • Posted on May 12, 2017
 Vernon Taylor
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Diesels need to be clean and typically after 10,000 miles removing the fuel filter produces very little in the way of dirt and grit.

You had the tank and lines cleaned out and a new pump and presumably a new filter and still you find dirt and grit in the filter after a short time. ..
Either the tank, etc. wasn't cleaned out or more dirt has entered the tank since, either from more dirty fuel, from dirt ingress into the tank while the car is in use or the third possibility is something is wearing rapidly and the dirt is appearing in the tank to be recirculated after being sent along the fuel return line. If this is what is happening it throws suspicion onto the high pressure pump...

If the high pressure pump is failing it is surprising one or more of the injectors hasn't failed.

If you got dirty fuel the filter should have trapped everything that was likely to damage the injection system until performance reduced and eventually the engine stopped due to fuel starvation. Replacing the fuel filter with a suitable amount of care should then restore performance to the previous level.

Fuel filters are great for trapping dirt but not so good for other liquid contaminants. Water fortunately tends to remain at the bottom of the tank and the bottom of the filter cavity but other things might pass through the filter - acids, salt solution, solvents.
A couple of years ago there was a case of a few petrol filling stations selling fuel contaminated with seawater and shortly afterwards a lot of injectors needed replacing...

I think if my car had the problem your car has I would temporarily fit an inline filter to the fuel return line and drive it for a time. Two things should happen if the dirt is self-generated. The new inline fiter when cut open should show the dirt and grit you usually discover in the main filter and secondly, there should be a reduction in the amount of dirt and grit you find in the main filter, however any dirt at all in the inline fiter means my best advice is to take the car to a good diesel specialist for proper diagnosis and a guaranteed repair.

If dirt is found in the fuel return line there can be no half measures - the business end of the injection system needs surgical-level cleanliness.

Good luck!

5 Related Answers

Anonymous

  • 623 Answers
  • Posted on Aug 16, 2008

SOURCE: Fuelpump problem 2000 Suburu outback

check fuel lines for leaks...
good luck

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Anonymous

  • 99 Answers
  • Posted on Nov 30, 2008

SOURCE: 1999 chevy blazer fuel problem

probably not fuel filter . probably going to have to remove the upper intake and replace the fuel injector spider(fuel inj assebly) if it is droping fuel pressure it is leaking into the upper manifold

Anonymous

  • 335 Answers
  • Posted on Apr 28, 2009

SOURCE: diesel fuel pump problem

All diesel full filters should be install with fuel in it.The engine has to be primed before it will run. Hope this helps.

Anonymous

  • 1 Answer
  • Posted on May 10, 2009

SOURCE: 2004 dodge ram 2500 5.9 diesel hard to start

The lift pump is bad Check the fuel pressure with a test gauge.

dennymulford

Dennis Mulford

  • 1055 Answers
  • Posted on Jun 06, 2009

SOURCE: 1998 GMC Sierra- runs rough then stalls when

had this problem on my neighbors 98 chevy truck with the same engine !!
it turnd out too be the fuel pressure regulator,you have too pull the upper intake too replace it!!

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Transit pump code p0216 how can i fix this

P0216 DTC - Injection Timing Control Circuit Malfunction and this means the diesel fuel injection pump has a timing failure. This could be that the injection pump timing needs adjusted OR the failure is internal to the injection pump and therefore non-adjustable.

NOTE: If your vehicle is a Dodge Ram with Cummins engine then be aware that fuel delivery problems frequently cause this code. Prolonged fuel delivery problems can cause injection pump failure!

Symptoms of a P0216 DTC may include:
Low power
Crank, but no start
Hard start
Displays an intermittent stumble or miss
Engine may start and then stall
Engine may appear to drive fine but surge at idle


The most frequent cause of this code is a bad injection pump due to poor fuel delivery. Fuel delivery problems could be:
A plugged diesel fuel filter
An in-tank blockage
Air in the fuel due to a cracked in-tank fuel ine above the fuel level
Bad transfer (lift) pump
Injection pump out of time


Possible Solutions: First, simply check if your injection pump timing is adjustable. If so, check the timing and adjust if necessary.

If you think that you may have a fuel delivery problem, then check the lift pump operation. On Dodge Ram with the Cummins engine, the lift pump should produce about 45 oz of diesel in 25 seconds of operation. This can be performed by disconnecting the fuel hose from the injection pump and pumping the fuel into an approved container. Bump the engine over but do not start it. Then the lift pump will operate for 25 seconds. If the fuel is aerated, then check/repair fuel line and recheck.

With the fuel hose connected the fuel pressure should be 10psi. If the fuel delivery tests fail, replace the diesel fuel filter and recheck.

If it still fails then verify there are no restrictions in the fuel tank

Then replace the lift (transfer) pump. IT SHOULD BE NOTED that if this code surfaced after a routine fuel filter replacement or if you have any of the above symptoms after routine fuel filter replacement, then suspect the fuel transfer pump. This occurs because even a weak transfer pump can still provide enough fuel for the engine to run. But when the fuel system\'s prime is lost due to fuel filter replacement, it may not restart again without fixing the fuel delivery problem.

If you found your injection pump to be bad, the lift pump should be checked for operation to protect the new injection pump. This is because weak or low output from lift pump are common cause of injection pump failure. There are some aftermarket kits that can be purchased to warn the operator when the fuel pressure/volume drops to level that could damage the injection pump.

Hope this helps (remember to rating this free answer and leave a testimonial comments).
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When the key is turned to the start position, the pump should run for about 20 seconds. Do this 3 or 4 times to prime the pump.

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