Question about SanDisk Sansa e250 MP3 Player

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Headphones My headphone wire ripped so i matched the colors and it still didn't work. The colors were 2 gold, 1 red, and 1 green can you please help me and tell me if that was right.

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I would recommend purchasing a new headphone for the player that would be much easier. or you can try contacting sandisk to have your headphone replace and remember it will be a one time replacement.

Posted on Aug 29, 2007

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I have to replace the plug on my headphones. I have stripped both wires and found that there are two wires on each side. Am I correct in assuming that the gold wires on each side are the ground wires and...


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Wire has been cut


My wire was cut, and I made it worse trying to fix it....with several failed attempts... was becoming despondent, but gave it one last try, and was successful. First, each little tiny wire has two internal wires, one green (ground) and one gold (hot). At first, the green one looked like some fiber or filler and I cut it, connected the gold wires and nothing happened. On further inspection, with magnifying loopes, I determined the green fiber was in fact green wire. There was also a lot of clear fiber, which is insulation? filler?... I don't know, but I cut it out, leaving only the wires. From the internet, I determined that the wires had a thin layer of plastic on them for insulation, which I burned off lightly with a lighter, connected the green together, soldered it, wrapped in electrical tape, then connected the gold together, soldered it, and taped again....and to my suprise it worked. I used twist ties, and epoxy to strenthen the area and was done, my headphones are working again.

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It sounds like the pin cracked. If this is the case, you'll need to soldier a new jack on it. Here's how, assuming you already know how to soldier a new 1/8" TRS phono plug.

Cut and strip the cord. There should be two copper wires and (on Sony headphones, at least) a red and a green strand. On a new 1/8" jack, there should be three connections. The middle one is left, and is where the green one goes. The short one on the side is right, and is where the red one goes. The long bit is the common, and is where the copper one goes. Before you solder, however, remember which strand is which, because you have to sand or burn off the colored enamel. (Use a fine grain paper, or use a standard lighter or stick match- anything else might damage or melt the wire)

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How to Rewire Sony MDR-7506 headphones


Okay, cut and strip the cord. There should be two copper wires and (on Sony headphones, at least) a red and a green strand. On a new 1/8" jack, there should be three connections. The middle one is left, and is where the green one goes. The short one on the side is right, and is where the red one goes. The long bit is the common, and is where the copper one goes. Before you solder, however, remember which strand is which, because you have to sand or burn off the colored enamel. (Use a fine grain paper, or use a standard lighter or stick match- anything else might damage or melt the wire)

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