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How to remove propeller from 2007 40 hp mercury out board

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REMOVE LOCKING TAB, UNBOLT NYLON LOCK NUT...DISCARD!
PROP SHOULD SLIDE OFF OUTPUT SHAFT...IF NOT PROP IS FROZEN.
IF IT A THRU HUB PROP, AND HAS A RUBBER SHOCK ABSORBING DEVICE...YOU CAN'T REALLY HEAT IT..YOU DEFINITELY DO NOT WANT TO BANG ON THE PROP(SHAFT AND BEARING DAMAGE)
SOMETIMES THE PROP HAS TO BE CUT OFF...REQUIRING A NEW PROP!
TIP: IF THIS IS THE CASE:*** ALWAYS COAT PROP SHAFT WITH ANTI-SEIZE COMPOUND WHEN INSTALL A PROP!!!!!

Posted on Jul 21, 2013

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Posted on Jan 02, 2017

SOURCE: remove bent propeller shaft 25 hp mercury two cycle boat motor 2005

Take The Propeller Off,
Use The Rear Thrust Washer As a Tool Turn It Upside Down And Put It Back On The Prop Shaft The Three Slots Should Match With Bearing Carrier.,Undo Three Bolts On The Carrier In The Back Of Gear Box,
Turn Carrier Counter Clock Wise Until It Is Loose Remove Prop Shaft Complete With Carrier and Reverse Gear

Posted on Mar 17, 2013

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