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How to replace starter on onan marquis generator

Starer doe not engage flywheel

Posted by Anonymous on

6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

co7196
  • 3433 Answers

SOURCE: Onan generator making grinding noise while cranking

If it walks like a duck and quaxks like a duck?

If it grinds like a starter ?

Your alternator would hsve to be in absolutely unaerviceable condition to match a noise a starter makes.

Posted on Jun 14, 2009

  • 691 Answers

SOURCE: Onan 4000 generator will not start. Charged

check the oil pressure switch, if it does not register it will also give a code and will not start.

Posted on Jul 17, 2009

  • 73 Answers

SOURCE: Onan Microquiet 4000 starter will spin but not turn engine

bendix is actual the spring that pushes the gear back out of the ring gears engagement your issue is more likely a rusted /corrodied incline engagemnt gear a little lube will probably bring ti right back (do not us WD_40) this is not a lubricant it is an anti lubricant any light oil will do Good Luck

Posted on Oct 23, 2009

  • 16 Answers

SOURCE: Onan Marquis Gold 5.5 HGJAB 1038C. Won't start.

Test the solinoid with an ohms meter and if the circuit is open replace the solinoid.

Posted on Jan 15, 2010

  • 16 Answers

SOURCE: need onan marquis 5000 model 5bgmfa26105f wiring

Give me to full model and spec # and I will email you a service manual.

Posted on Jan 15, 2010

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Onan genarator will not crank


If it wont crank, check to see if the solenoid on the starter pulls in, the starter and solenoid are one unit, it sounds like an internal starter contact, if you have 12V going to it. Assuming the battery is good. When you press and hold the stop button does the fuel pump pump prime? if so control board has power

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Have you replaced the solinoid too? If not, maybe the solinoid is staying engaged, which keeps your starter, well starting. If the starter stays energised the flywheel WILL tear up the starter gear.


hope this helps

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1 Answer

Solenoid clicks will not engage 4000KW Onan


4000 kW is a very big generator. I asume that your is 4000W = 4 kW.
If - with electrical start it should be MicroQuiet 4000.
Never mind by all types of electricaly started engines this will mean:

If by "not engage" you mean that solenoid only clicks, but neither the starter motor is turning, nor the bendix wheel is engaged to wlywheel. This may mean that battery voltage is low, in order to engage the bendix and make its power contact, or the bendix is mechanicaly blocked.
If by "not engage" you mean that solenoid clicks, the starter motor is not turning, but the bendix wheel is engaged to wlywheel. This may mean that the bendix relay power contacts are bad or starter motor collector or brushes are bad.
If by "not engage" you mean that solenoid clicks, the starter motor is turning with a scratching sound, the bendix wheel is partially or not engaged to wlywheel. This may mean that the bendix throw out lever is bent or broken, or the wheels on bendix and flywheel are worn out..

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Deere 318 with Onan B43G won't start w/ starter engaged, but if the engine "catches" when I turn off igniton, it runs fine. I can only get it to start by pulsing the starter on and off--only starts when...


318's are known to have flywheel problems and poor engagement of the starter due to incorrect alignment of the starter to the ring gear.To check either of these things you need to take the motor out of the tractor to look at the ring gear,starter drive and starter aliggnment.Before you go through this pain replace the ignition switch or have it tested.p.s deere only supplies a replacement flywheel but a ring gear can be ordered through a case dealer if you get it for a stinner with the onan engine.

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Onan Marquis Gold 5.5 HGJAB 1038C. Won't start.


Test the solinoid with an ohms meter and if the circuit is open replace the solinoid.

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1 Answer

Onan Microquiet 4000 starter will spin but not turn engine


bendix is actual the spring that pushes the gear back out of the ring gears engagement your issue is more likely a rusted /corrodied incline engagemnt gear a little lube will probably bring ti right back (do not us WD_40) this is not a lubricant it is an anti lubricant any light oil will do Good Luck

Oct 12, 2009 | Electrical Supplies

1 Answer

Onan generator making grinding noise while cranking


If it walks like a duck and quaxks like a duck?

If it grinds like a starter ?

Your alternator would hsve to be in absolutely unaerviceable condition to match a noise a starter makes.

Jun 14, 2009 | Watts Onan Portable Generator - 4000 ,...

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