Search Fixya...shift rod adjustment 87 200hrs evenrude

Longer. Regards Phil

need to drop the lower unit(prop and all) to acess the chamber for the impeller.. give the impeller a small coating of grease so its not dry when starting up..

Look below lower mountings you will see the shift rod with along nut and a lock nut,undo long nut,do this with motor in reverse gear,some 40s have a stainless plate cover which you have to remove first

look here!

http://www.boats.net/parts/search/BRP/EVINRUDE/parts.html

Hello Curly,
If You Haven't Solved The Problem Yet !
Just Move The Gear Shift Lever And You Will See The Part Through The Bolt Hole .Once You See The Pivot Hole Line Up Put Your Bolt Back.
You May Have To Put A Thin Wire,Screw Driver In And Move It Into Position Once You Have Seen The Hole
Good Luck
Gordon

Okay this is on total memory. The shift shaft for a lot of those engines goes right up through the pilot shaft and exits just in front of the block under the carburetor(s). You will see the **** linkage arm connected to this shaft sometimes it's double nutted. See if you can slide the lower unit back up to the housing and put a bolt in it to hold then undue the shift shaft linkage, Remove the bolt and drop the lower unit. Be careful of the water tubes and check make sure the rubber grommets are in place in the pump housing not on the tubes. Clean up the pump housing and install the new impeller kit.
Put the impeller down the shaft on top of the impeller plate, lightly grease the inside of the housing the impeller plate and impeller. Then lower the pump housing down to the impeller while turning the drive shaft clockwise lightly push down on the impeller housing. This will fold the impeller blades all in the correct position and provide lubrication to the pump until the water gets into the pump. To make life easier re-grease the drive shaft spline and the water tube grommets this will ad ease in reinstalling the lower unit. be careful to make sure you thread the drive shaft, water tubes and shift shaft all in at the same time. After installation you may find you need to adjust the **** linkage.

first go to www.crowleymarine.com to get a picture breakdown of your water pump. website instruction, click on part catalog tab, click on omc Johnson and evinrude tab. choose product line, year tab, engine size, choose model. click on gearcase. the picture showes all parts you have and the correct order they go. ok now we are ready to disasemble the lower gearcase from the motor.(1) trim the outboard down using the tim and tilt system (2) shift remote control into forward gear, this lines up the shift rod so you can reach it. a picture of the linkage is refernce number 50 on the picture from crowleymarine.(3) Remove engine coul, under the carburators you will be able to see the shift rod. if you can't see it follow the shift cable to the shift linkage to the shift rod(4) the shift rod has a hole in the top, that a long screw goes through, connecting shift rod to shift linkage. remove this screw(refer to picture downloaded)(5) again refer to the downloaded picture remove these bolts that i list. number 66 there is 4. #77 there is 1. pull off #76 trim tab.#68 there is 1. #70 there is 1. lower unit will drop after you remove all bolts. remove the impeller housing. look at impeller you will see the fins are bent in one direction. put new impeller in with fins bent in the same direction. reinstall housing and gear case following my dirction in reverse order.

you need to remove the pin on the lower part of shift rod, keep all in same location when changing,pretty easy