Power transformer over heating

Transformers do usually feel warm. If it is very hot it has likely failed internally. Check for output voltages with a digital multimeter.

Unplug transformer, change bulbs with low voltage bulbs from local hardware or home center. There are two screws on back of each bulb.
Copy following link for tips to get power pack to last longer, replacement trippers, warranty, troubleshoot. etc
http://waterheatertimer.org/Malibu-power-pack-stopped-working.html
Reason for unplugging transformer: because product manual lists that as best way to change bulbs. The low voltage transformer output is 12Volts and does not carry enough power to cause you harm if you touch bare wire.
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Step 1:

folloq this steps and fix it. God bless you

1)Diode

The high voltage diode converts the A/C power output of the transformer to D/C, doubling the voltage to nearly 5,000 volts. This high voltage powers the magnetron which emits the energy that cooks the food. If the diode burns out, a lower A/C voltage reaches the magnetron, which is not sufficient to power the magnetron. When the diode fails it is often visibly burned out. If it appears to be good, it can be tested with a volt-Ohm meter capable of testing diodes. High voltage diodes frequently fail and are one of the most common points of failure in a microwave oven. A regular meter with a diode checker will not work to check these diodes. You have to use a meter with a 9 volt battery or put a 9 volt battery in series with the diode to check it.

Door Switch

If the microwave does not heat, one of the door switches might be defective. Microwave ovens normally have three door switches, if any of them fail the microwave does not turn on and does not heat. Check the switches for continuity with an Ohm meter.

Magnetron

If the microwave oven doesn't heat the magnetron tube might have burned out. The magnetron uses high voltage, high current DC power to generate the microwave frequency that cooks the food. If the microwave oven is turned on when it is empty this can cause the magnetron to burn out. Once it is burned out it has to be replaced, it's not repairable.

High Voltage Capacitor

If the microwave doesn't heat the high voltage capacitor might be defective. The high voltage capacitor works with the high voltage diode to convert the output of the transformer to DC voltage and to double the output voltage. If the capacitor is burned out the entire high voltage circuit stops working properly. The high voltage capacitor can be checked with a special VOM meter which has a capacitance testing capability. Be aware that the high voltage capacitor can retain a charge of more than 3,000 volts and can injure or kill a person if not handled properly. Only trained technicians should perform this type of testin

High Voltage Transformer

If the microwave does not heat, the high voltage transformer might be burned out. Microwave ovens produce a very high voltage in order to power the magnetron antenna, which emits the energy that cooks the food. When a high voltage transformer fails it will usually arch and have a burning smell

Thermal Fuse

If the microwave doesn't heat the thermal fuse may have blown. It can be tested for continuity. Watch our fuse testing video for more information.

Thermoprotector

If the microwave doesn't heat the thermoprotector may have tripped. This is a safety device to prevent the microwave from overheating. It can be tested for continuity to see if it's blown.

Step 2:

Step 3:

see the next causes. God bless you
Diode The high voltage diode converts the A/C power output of the transformer to D/C, doubling the voltage to nearly 5,000 volts. This high voltage powers the magnetron which emits the energy that cooks the food. If the diode burns out, a lower A/C voltage reaches the magnetron, which is not sufficient to power the magnetron. When the diode fails it is often visibly burned out. If it appears to be good, it can be tested with a volt-Ohm meter capable of testing diodes. High voltage diodes frequently fail and are one of the most common points of failure in a microwave oven.

Door Switch If the microwave does not heat, one of the door switches might be defective. Microwave ovens normally have three door switches, if any of them fail the microwave does not turn on and does not heat. Check the switches for continuity with an Ohm meter.

Magnetron If the microwave oven doesn't heat the magnetron tube might have burned out. The magnetron uses high voltage, high current DC power to generate the microwave frequency that cooks the food. If the microwave oven is turned on when it is empty this can cause the magnetron to burn out. Once it is burned out it has to be replaced, it's not repairable.

High Voltage Capacitor If the microwave doesn't heat the high voltage capacitor might be defective. The high voltage capacitor works with the high voltage diode to convert the output of the transformer to DC voltage and to double the output voltage. If the capacitor is burned out the entire high voltage circuit stops working properly. The high voltage capacitor can be checked with a special VOM meter which has a capacitance testing capability. Be aware that the high voltage capacitor can retain a charge of more than 3,000 volts and can injure or kill a person if not handled properly. Only trained technicians should perform this type of testing.

High Voltage Transformer If the microwave does not heat, the high voltage transformer might be burned out. Microwave ovens produce a very high voltage in order to power the magnetron antenna, which emits the energy that cooks the food.

Thermal Fuse If the microwave doesn't heat the thermal fuse may have blown. It can be tested for continuity. Watch our fuse testing video for more information.

Thermoprotector If the microwave doesn't heat the thermoprotector may have tripped. This is a safety device to prevent the microwave from overheating. It can be tested for continuity to see if it's blown.

Main Control Board If the microwave doesn't heat the main control board may be defective. This is not common. When a microwave doesn't heat the problem is usually within the high voltage circuit; either the high voltage capacitor, diode, transformer or magnetron.

see this causes and fix it. God bless you
Diode The high voltage diode converts the A/C power output of the transformer to D/C, doubling the voltage to nearly 5,000 volts. This high voltage powers the magnetron which emits the energy that cooks the food. If the diode burns out, a lower A/C voltage reaches the magnetron, which is not sufficient to power the magnetron. When the diode fails it is often visibly burned out. If it appears to be good, it can be tested with a volt-Ohm meter capable of testing diodes. High voltage diodes frequently fail and are one of the most common points of failure in a microwave oven.

Door Switch If the microwave does not heat, one of the door switches might be defective. Microwave ovens normally have three door switches, if any of them fail the microwave does not turn on and does not heat. Check the switches for continuity with an Ohm meter.

Magnetron If the microwave oven doesn't heat the magnetron tube might have burned out. The magnetron uses high voltage, high current DC power to generate the microwave frequency that cooks the food. If the microwave oven is turned on when it is empty this can cause the magnetron to burn out. Once it is burned out it has to be replaced, it's not repairable.
High Voltage Capacitor If the microwave doesn't heat the high voltage capacitor might be defective. The high voltage capacitor works with the high voltage diode to convert the output of the transformer to DC voltage and to double the output voltage. If the capacitor is burned out the entire high voltage circuit stops working properly. The high voltage capacitor can be checked with a special VOM meter which has a capacitance testing capability. Be aware that the high voltage capacitor can retain a charge of more than 3,000 volts and can injure or kill a person if not handled properly. Only trained technicians should perform this type of testing.

High Voltage Transformer If the microwave does not heat, the high voltage transformer might be burned out. Microwave ovens produce a very high voltage in order to power the magnetron antenna, which emits the energy that cooks the food.

Thermal Fuse If the microwave doesn't heat the thermal fuse may have blown. It can be tested for continuity. Watch our fuse testing video for more information.

Thermoprotector If the microwave doesn't heat the thermoprotector may have tripped. This is a safety device to prevent the microwave from overheating. It can be tested for continuity to see if it's blown.

Main Control Board If the microwave doesn't heat the main control board may be defective. This is not common. When a microwave doesn't heat the problem is usually within the high voltage circuit; either the high voltage capacitor, diode, transformer or magnetron.

see this causes and fix it. God bless you
Diode The high voltage diode converts the A/C power output of the transformer to D/C, doubling the voltage to nearly 5,000 volts. This high voltage powers the magnetron which emits the energy that cooks the food. If the diode burns out, a lower A/C voltage reaches the magnetron, which is not sufficient to power the magnetron. When the diode fails it is often visibly burned out. If it appears to be good, it can be tested with a volt-Ohm meter capable of testing diodes. High voltage diodes frequently fail and are one of the most common points of failure in a microwave oven.

Door Switch If the microwave does not heat, one of the door switches might be defective. Microwave ovens normally have three door switches, if any of them fail the microwave does not turn on and does not heat. Check the switches for continuity with an Ohm meter.

Magnetron If the microwave oven doesn't heat the magnetron tube might have burned out. The magnetron uses high voltage, high current DC power to generate the microwave frequency that cooks the food. If the microwave oven is turned on when it is empty this can cause the magnetron to burn out. Once it is burned out it has to be replaced, it's not repairable.

High Voltage Capacitor If the microwave doesn't heat the high voltage capacitor might be defective. The high voltage capacitor works with the high voltage diode to convert the output of the transformer to DC voltage and to double the output voltage. If the capacitor is burned out the entire high voltage circuit stops working properly. The high voltage capacitor can be checked with a special VOM meter which has a capacitance testing capability. Be aware that the high voltage capacitor can retain a charge of more than 3,000 volts and can injure or kill a person if not handled properly. Only trained technicians should perform this type of testing.

High Voltage Transformer If the microwave does not heat, the high voltage transformer might be burned out. Microwave ovens produce a very high voltage in order to power the magnetron antenna, which emits the energy that cooks the food.

Thermal Fuse If the microwave doesn't heat the thermal fuse may have blown. It can be tested for continuity. Watch our fuse testing video for more information.
Thermoprotector If the microwave doesn't heat the thermoprotector may have tripped. This is a safety device to prevent the microwave from overheating. It can be tested for continuity to see if it's blown.

Main Control Board If the microwave doesn't heat the main control board may be defective. This is not common. When a microwave doesn't heat the problem is usually within the high voltage circuit; either the high voltage capacitor, diode, transformer or magnetron.

see this causes and fix it. God bless you
If the microwave doesn't heat the thermal fuse may have blown. It can be tested for continuity. Watch our fuse testing video for more information.
If the microwave does not heat, the high voltage transformer might be burned out. Microwave ovens produce a very high voltage in order to power the magnetron antenna, which emits the energy that cooks the food.
If the microwave doesn't heat the high voltage capacitor might be defective. The high voltage capacitor works with the high voltage diode to convert the output of the transformer to DC voltage and to double the output voltage. If the capacitor is burned out the entire high voltage circuit stops working properly. The high voltage capacitor can be checked with a special VOM meter which has a capacitance testing capability. Be aware that the high voltage capacitor can retain a charge of more than 3,000 volts and can injure or kill a person if not handled properly. Only trained technicians should perform this type of testing.
If the microwave oven doesn't heat the magnetron tube might have burned out. The magnetron uses high voltage, high current DC power to generate the microwave frequency that cooks the food. If the microwave oven is turned on when it is empty this can cause the magnetron to burn out. Once it is burned out it has to be replaced, it's not repairable.
If the microwave does not heat, one of the door switches might be defective. Microwave ovens normally have three door switches, if any of them fail the microwave does not turn on and does not heat. Check the switches for continuity with an Ohm meter.
The high voltage diode converts the A/C power output of the transformer to D/C, doubling the voltage to nearly 5,000 volts. This high voltage powers the magnetron which emits the energy that cooks the food. If the diode burns out, a lower A/C voltage reaches the magnetron, which is not sufficient to power the magnetron. When the diode fails it is often visibly burned out. If it appears to be good, it can be tested with a volt-Ohm meter capable of testing diodes. High voltage diodes frequently fail and are one of the most common points of failure in a microwave oven.

The weld wiring burning doesn't meant the transformer is good, it only means you have shorted hot to ground and thats what happens when hot touches ground it heats and melts. I would start by looking for a schematic for you welder. Check and making sure your getting good power to the power supply, relay(s) first. Also you can ohm out the transformer and check for the proper resistance but without the schematic/wiring diagram I can't say what the specs are. Normally on these the power comes in to the switch and then to the relay(s) which send power to the fan, and then splits to the trigger which allows power to the transformer, wire feed motor etc. But without the diagram your just shooting in the dark.

The schematics do not show the actual voltage.

From the design, the phantom power secpndary should be around 35 to 45 volts AC.

The 16 volt supplies would require a secondary winding that will be around 26 to 32 volts center tapped.

Transformers are quite reliable and unless a voltage is missing, the transformer is likely OK.

The most suspect items are the electrolytic filter caps if the voltage is not the design 16 plus and minus values.

I have one of this and is wall transformer is 120 Vac imput voltage. 12Vdc output voltage x 1000mA current, with minus outside of plug and plus inside