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Headphone repair jack cord torn

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The easy solution is to replace the headphones. Headphone wires are notoriously difficult (practically impossible) to repair properly.

Posted on May 13, 2013

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I WHICH TO PURCHASE SOME HEADPHONES FOR SRF 59


follow this steps and fix it. God bless you
    • 1
Locate the faulty connection along your cord. Plug in your headphones and play sound through them as you jiggle the cord at various points to locate what part of the cord is cutting in and out.
    • 2
Cut the cord using wire cutters an inch or so past where the fault in the cord is. If this is at the connector, cut the entire connector piece off. If it is near the headphones, cut off enough to eliminate the faulty section and still allow the cord to be reconnected.

    • 3
Strip the end of the cut cord. There are three wires in the cord: the left channel, the right channel and the ground. The left and right normally are colored, and the ground is bare.
    • 4
To repair a poor connection where the cord meets the headphones, match the wires with the correct leads coming from the earpieces and twist them together. Wrap the wires with electrical tape.
    • 5
To repair a bad connection at the connector jack, acquire a new 1/8-inch connector and attach the cord's inner wires to the appropriate points on the connector. Connect the left channel wire to the tip, the right channel wire to the ring, and the ground wire to the sleeve. Solder all the wires in place.
    • 6
Connect the headphones to a sound source and test for proper function. Jiggle the cord at the new connection to make sure it is secure and does not cut in and out.

Oct 27, 2013 | Sony Audio Players & Recorders

1 Answer

I want to connect my amp to my pc


use a mini adapter to a large one.(3.5 to 1/4) or mini headphone jack to 1/4 headphone jack.plug a male3.5 into your outgoing headphone jack or from the pc convert the other end of that cord to get you to the proper size or 1/4 head phone jack.the primary cord from the pc needs to be a male to female cord.they make adapters that will get you the rest of the way.3.5 mini male to 1/4 phono female.then you plug your amp in to the 1/4 female.wala

Jun 05, 2012 | Peavey Vypyr 30 30W Guitar Amp Head Black

1 Answer

The right earbud on my Bose earphones stopped working. It will only produce sound when I move the cord a certain way. I've plugged them into other devices to make sure it wasn't the headphone jack. Any...


I've experience this issue on a different set of headphones and unfortunately it means that there is a split in the wiring in the headphone cables. The only option I found is to contact Bose for a repair. If you are under warranty then this is a quick and easy process, otherwise they request that you pay for the repairs to the headphones. Good luck and have a nice day!

May 03, 2011 | Bose In-Ear Headphones

1 Answer

I want to insert headphone jack and need to


There should be a swing plastic cover on the front underside of the phone for plugging in the headphones line cord plugged in and handset cord plugged in the middle jack is for heanset.

Oct 05, 2009 | Nortel Meridian M3820 Corded Phone

2 Answers

Ipod (30 G) earbud jack only plays out of one ear


Does this still happen with a different pair of headphones? If not, get another pair. If the same behaviour with any headphones you will need to contact Apple if still in warranty to get it repaired.

My bet is with the headphones not the IPOD.

Good Luck

Mar 18, 2009 | Apple iPod MA446LL/A MP3 Player

2 Answers

Ipod pauses itself


it will always pause when you plug it into another device. there is nothing wrong with the iPod

Dec 26, 2008 | Apple iPod nano

1 Answer

Tdk mp100 headphone jack


Each of the rubber covered cords running to each ear piece has two fine strand wire bundles inside. The right ear piece has a red colored strand and a copper colored strand. The left ear piece has a green colored strand and a copper colored strand. The wires are coated with an insulation lacquer. The lacquer burns off when you heat the wire for soldering.

Repair item: 3.5 mm stereo headphone jack, shrink tubing

Plan for strain relief:. These headphone wires can't take any tension at all. You need to crimp the black cords to the headphone jack somehow.

Slide strain relief and headphone jack housing over the over the rubber covered headphone cord.

  • You need to plan a way to relieve the pulling stress on the solder joints where the two headphone cords enter your replacement headphone jack.
  • Try shrink tubing if you have it.
  • If you have some thermal shrink tubing, slide a piece over the headphone cord end before stripping the wires.
  • Slide the headphone jack casing over the headphone cord also.
Strip each headphone cord 5/8" using the 18 gage setting of your wire stripper..

Hold each headphone cord in a "third hand" soldering assist tool and tease the green, red and copper bundles apart..I wore a 10x Magnavisor and I used a sewing needle and a bright light.

Twist the copper colored strands from both headphone cords together. They are the common ground wires. The copper colored bundle will attach to the headphone jack ground.

Apply a dab of solder to the end of each of the three bundles of wire. You will see and smell the insulating lacquer as it burns off. Keep most of the wire bundle cool.

Position the two strand headphone cord and the 3.5 mm headphone jack in the third hand soldering stand.
  • Plan where you can crimp the headphone cord. Crimp it when ready.
  • The green == left channel wire goes to the tip of the 3.5mm jack.
  • The red==right channel wire goes to the middle of the 3.5 mm jack
  • The copper colored wires go to the ground of the jack..
  • Measure resistance, 31 ohms per earpiece.
  • Screw the jack cover on and finish the strain relief craftsmanship.



Nov 28, 2008 | TDK MP100 Professional Headphones

1 Answer

Can bose wires be splice?


My cat chewed my bose headphone wire in two. Can the wire be spliced back together?

Nov 09, 2008 | Bose in-ear headphones - Black with...

2 Answers

Headphone jack broken speakers wont work


Yes, since the Headphone pin is stuck in the Jack, you are not getting audio from Speakers.

You should have noticed that connecting the headphones to the Jack will block the audio coming from the Speakers and the same is the current situation.

You can either try removing the blocked part using a Tweaser or get it repaired.

Jul 31, 2008 | HP Pavilion dv9000z Notebook

1 Answer

Can it be fixed or replaced?


Assuming the cord just does like any standard audio cable and transmits sound one way from the 3.5mm jack to the headphones then you could get some wire and solder it in at either end, then just use some stage tape to wrap around the join.

Were they normal headphones I'd just suggest some new ones, but noise cancelling are expensive IIRC.

Jul 13, 2008 | Sony Audio Players & Recorders

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