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VW electric fuel tank not opening - Vehicle Parts & Accessories

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Yiu could use a straight screwdriver to open it

Posted on Apr 20, 2013

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Routing diagram vacuum lines


One line will be the return from the fuel manifold regulator and the other will go to the canister. You will need the workshop manual for the vw you got the tank from as the line may go to a purge valve or canister solenoid first. Or go to a wreckers for VW and trace the lines out.

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P0452 ,P0305 aurora 3.5


P0452 means fuel tank pressure sensor circuit low pressure. Possible symptoms:
- Fuel Tank Pressure Sensor harness is open or shorted
- Fuel Tank Pressure Sensor circuit poor electrical connection
- Faulty Fuel Tank Pressure Sensor
The code 0305 means cylinder 5 misfire detected. Possible symptoms:
- Faulty spark plug 5
- Clogged or faulty fuel injector 5
- Faulty ignition coil 5
- Fuel injector 5 harness is open or shorted
- Fuel injector 5 circuit poor electrical connection
- Ignition coil 5 harness is open or shorted
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- Incorrect fuel pressure
- Intake air leak

Read more: http://engine-codes.com/p0305_pontiac.html#ixzz2d8l8VHWe
Read more: http://engine-codes.com/p0452_pontiac.html#ixzz2d8kXRa8w

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Fuel pump problem. I removed the inline fuel pump and it is bad. I need to know if this '90 VW Cabriolet has a fuel pump in the tank as well and if it can be accessed and removed by taking out the...


you don't have to remove the back sit to get there, just pull it and it will fold it's in the seat behind the passenger seat. there you will see a black cover with 3 bolts, remove them, disconnect the hoses, then you will see a black cap turn it counter clockwise there the white part will come out with the inner fuel pump.It should have a transference fuel pump that it works with about 8 psi.

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It's on top of the fuel tank so fold the rear seat bottom out of the way,pull back the floor cover and remove the panel covering the top of the tank. The fuel delivery assembly is removed as a unit. First remove the electrical connectors and fuel lines. Cover the fuel lines with a cloth as pressure will let some fuel spurt out of the line. Remove the retaining ring. VW has a special tool for this but you can make something that will work. Lift the unit out of the tank. Some units ( 2.0 BBW ) have the retaining ring bolted and the nuts have to removed to get the unit loose.

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the fuel pump is electric and it is located inside the fuel tank.

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FUEL PUMP REPLACEMENT. NEED MANUAL OR GUIDE or DIAGRAM


Most fuel pumps are electric nowadays. Often, they are located within the fuel tank itself, though some models of cars may have 2 pumps.

Locate your fuel pump. If it is in the fuel tank there is usually a circular inspection cover held down with screws.

Disconnect your battery (but remember the radio code will have to be reinstalled..)
Undo the screws.
Make a note of the coloured wires and which connections they go to. Undo the wires.

Different cars have different fittings to attach the fuel pump. You will need a wrench or two to undo/disconnect the fuel line and pump retaing bolts.

Again, with an in-tank fuel pump, it is easily lifted out. It is not a big or difficult job. What you see in front of you will be self-explanatory.

Other locations for an electric fuel pump:
Close to the fuel tank
Underneath the car (just follow the fuel line from the engine..)
In the engine bay.

Years ago I owned a VW Golf Estate (think they're called station wagons in the States..). The fuel pump was in-tank beneath an inspection cover. It was very easy to change.

You will be able to do the job within an hour, irrespective where the pump is. Just remember to disconnect that battery first ...

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Is theira manual way to open petrol cap on golf gti turbo mk4


look in boot space on the same side Rear fender where the fuel tank cap lid is located where the fuel tank cap is located exactly on the same side inside the boot you will find cable which unable you to operate or open the fuel tank cap lid mechanical from inside when you pull the cable it let's open the fuel tank cap from outside see for the instruction manual for more detail or just visit the nearest VW authorised service centre for hazel free driving do keep in writing for more queries

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Dropping the fuel tank is rather involved. Beyond this sort of Q&A format.

I suggest you get a Bently Workshop Manual and a seal kit from gowesty.com or similar.

Also plan on replacing fuel hoses and a new filter would be a good idea.

One word of caution. The plastic overflow tanks in each wheel well have nipples for the fuel lines that become quite fragile so BE CAREFUL! The tanks are not available new.

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i would check the door lock actuators and also make sure you have a good battery. have your battery tested vw have a lot of electrical issues due to battery problems.

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1 Answer

Gas Tank will not open


OPEN THE TRUNK,ON THE RIGHT HAND SIDE IS A PLASTIC ROUND DISK,REMOVE IT,PUT YOUR HAND INSIDE GRAB THE CABLE AND TUG ON IT THIS WILL OPEN THE FUEL CAP.I HAD THE SAME PROBLEM.

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