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The plastic 90 degree pipe between the front cover and the lower intake manifold leaks. How can it be replaced without tearing the whole top of the moter off . Any quick fixes ? Bars leak stop work?

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In New Zealand some swimming pool shops and hardware stores carry a product in which is in tubes and is a soft plasticine kind of substance. There are two substances in the tube which are separated in the tube but when combined and worked in your hand (needs warmth) into a putty like consistency, can be applied and packed into just about anywhere. Sets hard as hell. Can't think of the name but this stuff is really magic. Tubes are about 8 in long and inch in diameter, and there are different tubes for certain applications. You would probably need to drain off the water and ensure area is very dry (hair dryer??).

Posted on Apr 20, 2013

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2002 isuzu rodeo cylinder head torque lbs. for 2.2


Print


Removal & Installation

2.2L Engine

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Drain the cooling system.
  3. Relieve the fuel system pressure.
  4. Remove or disconnect the following: Negative battery cableIntake Air Temperature (IAT) sensor connectorPositive Crankcase Ventilation (PCV) valve and hoseAir intake assemblyUpper radiator hoseAccessory drive beltExhaust front pipeAlternator and bracketsCrankshaft Position (CKP) sensor connectorKnock sensor connectorHeater hosesWater bypass hoseFuel linesEvaporative Emissions (EVAP) valve connectorCanister hoseIntake manifoldEngine wiring harness connectors at left rear of the engine compartmentPower steering pump pressure switch connectorFront coverSpark plugs and wiresCamshaft Position (CMP) sensorValve coverTiming belt. Refer to the Timing Belt unit repair section.Timing belt idler pulleysTiming belt rear coverOil pressure switch connectorCamshaftsCylinder head. Remove the bolts in reverse of the tightening sequence.

    Negative battery cable Intake Air Temperature (IAT) sensor connector Positive Crankcase Ventilation (PCV) valve and hose Air intake assembly Upper radiator hose Accessory drive belt Exhaust front pipe Alternator and brackets Crankshaft Position (CKP) sensor connector Knock sensor connector Heater hoses Water bypass hose Fuel lines Evaporative Emissions (EVAP) valve connector Canister hose Intake manifold Engine wiring harness connectors at left rear of the engine compartment Power steering pump pressure switch connector Front cover Spark plugs and wires Camshaft Position (CMP) sensor Valve cover Timing belt. Refer to the Timing Belt unit repair section. Timing belt idler pulleys Timing belt rear cover Oil pressure switch connector Camshafts Cylinder head. Remove the bolts in reverse of the tightening sequence.

To install:


0996b43f802097a8.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Cylinder head torque sequence-2.2L (VIN D) engine

NOTE Use new cylinder head bolts for assembly.

  1. Install the cylinder head with a new gasket. Tighten the bolts in sequence as follows: Step 1: 18 ft. lbs. (25 Nm)Step 2: Plus 90 degreesStep 3: Plus 90 degreesStep 4: Plus 90 degrees
    1. Step 1: 18 ft. lbs. (25 Nm)
    2. Step 2: Plus 90 degrees
    3. Step 3: Plus 90 degrees
    4. Step 4: Plus 90 degrees

  2. Install or connect the following: CamshaftsOil pressure switch connectorTiming belt rear coverTiming belt idler pulleys. Tighten the bolts to 18 ft. lbs. (25 Nm).Timing beltValve coverCMP sensorSpark plugs and wiresFront coverPower steering pump pressure switch connectorEngine wiring harness connectors at left rear of the engine compartmentIntake manifoldCanister hoseEVAP valve connectorFuel linesWater bypass hoseHeater hosesKnock sensor connectorCKP sensor connectorAlternator and bracketsExhaust front pipeAccessory drive beltUpper radiator hoseAir intake assemblyPCV valve and hoseIAT sensor connectorNegative battery cable

    Camshafts Oil pressure switch connector Timing belt rear cover Timing belt idler pulleys. Tighten the bolts to 18 ft. lbs. (25 Nm). Timing belt Valve cover CMP sensor Spark plugs and wires Front cover Power steering pump pressure switch connector Engine wiring harness connectors at left rear of the engine compartment Intake manifold Canister hose EVAP valve connector Fuel lines Water bypass hose Heater hoses Knock sensor connector CKP sensor connector Alternator and brackets Exhaust front pipe Accessory drive belt Upper radiator hose Air intake assembly PCV valve and hose IAT sensor connector Negative battery cable
  3. Fill the cooling system.
  4. Start the engine and check for leaks.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Relieve the fuel system pressure.
  4. Remove or disconnect the following:

    Negative battery cable Intake Air Temperature (IAT) sensor connector Positive Crankcase Ventilation (PCV) valve and hose Air intake assembly Upper radiator hose Accessory drive belt Exhaust front pipe Alternator and brackets Crankshaft Position (CKP) sensor connector Knock sensor connector Heater hoses Water bypass hose Fuel lines Evaporative Emissions (EVAP) valve connector Canister hose Intake manifold Engine wiring harness connectors at left rear of the engine compartment Power steering pump pressure switch connector Front cover Spark plugs and wires Camshaft Position (CMP) sensor Valve cover Timing belt. Refer to the Timing Belt procedure. Timing belt idler pulleys Timing belt rear cover Oil pressure switch connector Camshafts Cylinder head. Remove the bolts in reverse of the tightening sequence.

To install:

0996b43f802097a8.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Cylinder head torque sequence-2.2L (VIN D) engine


NOTE Use new cylinder head bolts for assembly.

  1. Install the cylinder head with a new gasket. Tighten the bolts in sequence as follows:
    1. Step 1: 18 ft. lbs. (25 Nm)
    2. Step 2: Plus 90 degrees
    3. Step 3: Plus 90 degrees
    4. Step 4: Plus 90 degrees

  2. Install or connect the following:

    Camshafts Oil pressure switch connector Timing belt rear cover Timing belt idler pulleys. Tighten the bolts to 18 ft. lbs. (25 Nm). Timing belt Valve cover CMP sensor Spark plugs and wires Front cover Power steering pump pressure switch connector Engine wiring harness connectors at left rear of the engine compartment Intake manifold Canister hose EVAP valve connector Fuel lines Water bypass hose Heater hoses Knock sensor connector CKP sensor connector Alternator and brackets Exhaust front pipe Accessory drive belt Upper radiator hose Air intake assembly PCV valve and hose IAT sensor connector Negative battery cable
  3. Fill the cooling system.
  4. Start the engine and check for leaks.

May 26, 2012 | Isuzu Rodeo Cars & Trucks

1 Answer

2001 f150 4.2v6 changed plugs wirers coil pack sencors fuil filter it idles fine but in gear it has no power and rough


Do you have a check engine light??If not, look for a bad vacuum leak on the intake manifold. I do believe on this motor there is a long plastic tube that goes from the back left corner of the motor (if looking at it from the front) from the PCV valve to the front lower center of the intake manifold. There is a 45 degree rubber connector there for that plastic tube to connect to the intake manifold, check it for breaks or leaks, as with all the other vacuum lines and connectors.Fords are SUPER sensitive when it comes to intake manifold absolute pressure.

Oct 24, 2011 | Dewalt Tools & Hardware - Others

1 Answer

Need head bolt torqe for 3100 and should bolts be dry


The bolts should have thread lock on them when installing, and the torque is done in 2 steps. 33 ft lbs. and then 90 deg. after that on the second pass. 3.1L Engine CAUTION
Observe all applicable safety precautions when working around fuel. Whenever servicing the fuel system, always work in a well ventilated area. Do not allow fuel spray or vapors to come in contact with a spark or open flame. Keep a dry chemical fire extinguisher near the work area. Always keep fuel in a container specifically designed for fuel storage; also, always properly seal fuel containers to avoid the possibility of fire or explosion. LEFT SIDE (FRONT)
  1. Properly relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Drain the cooling system into a suitable container.
  4. Disconnect the top half of the air cleaner assembly, then remove the throttle body air inlet duct.
  5. Remove the exhaust crossover pipe heat shield and crossover pipe.
  6. Disconnect the spark plug wires from spark plugs and looms then route the wires out of the way.
  7. Remove the rocker arm (valve) covers.
  8. Remove upper intake plenum and lower intake manifold.
  9. Remove the left side exhaust manifold.
  10. Remove oil level indicator tube. NOTE: When removing the valve train components they must be kept in order for installation in the same locations they were removed from.
  11. Remove rocker arms nut, rocker arms, balls and pushrods.
  12. Unfasten the cylinder head bolts evenly, then remove the cylinder head from the engine compartment. Remove and discard the gasket. To install:
  13. Clean all the gasket surfaces completely. Clean the threads on the cylinder head bolts and block threads.
  14. Place the cylinder head gasket in position over the dowel pins on the cylinder block so the words THIS SIDE UP are showing.
  15. Coat the bolt threads lightly with sealer, then install finger-tight.
  16. Tighten the cylinder head bolts in sequence to 33 ft. lbs. (45 Nm). With all the bolts tightened make a second pass tightening all the bolts an additional 90°.
  17. Install the pushrods, rocker arms, balls and rocker arm nuts in their proper locations. Tighten the rocker arm nuts to 18 ft. lbs. (25 Nm).
  18. Install the lower intake manifold and upper intake plenum.
  19. Install the rocker arm (valve) covers.
  20. Install the oil level indicator tube. Insert the dipstick.
  21. Connect the spark plug wires to spark plugs and looms.
  22. Install the left side exhaust manifold.
  23. Install the exhaust crossover pipe and heat shield.
  24. Refill the cooling system.
  25. Install the top half of the air cleaner assembly and the throttle body air inlet duct.
  26. Connect negative battery cable.
  27. Start vehicle and verify that there are no leaks. Fig. 20: Cylinder head mounting and bolt tightening sequence - 3.1L engine 86883134.gif
RIGHT CYLINDER HEAD (REAR) CAUTION
Fuel Injection systems remain under pressure, even after the engine has been turned OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.
  1. Relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Drain the cooling system.
  4. Remove the top half of the air cleaner assembly and remove the throttle body air inlet duct.
  5. Remove the exhaust crossover pipe heat shield and crossover pipe.
  6. Raise and safely support the vehicle.
  7. Detach the Oxygen (O2) sensor connector.
  8. Disconnect the exhaust pipe from the exhaust manifold.
  9. Remove the right side exhaust manifold.
  10. Carefully lower the vehicle.
  11. Disconnect the spark plug wires from spark plugs and wire looms and route the wires out of the way.
  12. Remove the rocker arm (valve) covers.
  13. Remove upper intake plenum and lower intake manifold. NOTE: When removing the valve train components they must be kept in order for installation in the same locations they were removed from.
  14. Remove rocker arms nut, rocker arms, balls and pushrods.
  15. Unfasten the cylinder head bolts evenly, then remove the cylinder head from the engine compartment. Remove and discard the gasket. To Install:
  16. Clean all the gasket surfaces completely. Clean the threads on the cylinder head bolts and block threads.
  17. Place the cylinder head gasket in position over the dowel pins on the cylinder block so the words THIS SIDE UP showing.
  18. Coat the bolt threads lightly with sealer, then install finger-tight.
  19. Tighten the cylinder head bolts in sequence to 33 ft. lbs. (45 Nm). With all the bolts tightened make a second pass tightening all the bolts an additional 90°.
  20. Install the pushrods loosely retained with the rocker arm assemblies. Make sure all pushrods are in the correct locations. Coat the ends of the pushrods with prelube. The intake rods are marked yellow and are 5 3?4 inch long. The exhaust pushrods are marked green and 6 inches long. balls and rocker arm nuts. Tighten the rocker arm nuts to 18 ft. lbs. (25 Nm).
  21. Install the lower intake manifold and upper intake plenum.
  22. Install the rocker arm (valve) covers.
  23. Connect the spark plug wires to spark plugs and wire looms.
  24. Raise and safely support the vehicle.
  25. Install the exhaust manifold.
  26. Connect the exhaust pipe to the exhaust manifold.
  27. Carefully lower the vehicle.
  28. Connect the Oxygen (O2) sensor wiring.
  29. Install the exhaust crossover pipe and heat shield.
  30. Refill the cooling system.
  31. Install the top half of the air cleaner assembly and the throttle body air inlet duct.
  32. Connect negative battery cable.
  33. Start vehicle and verify that there are no leaks.
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Feb 04, 2011 | 1997 Oldsmobile Achieva

1 Answer

Looking for head bolt troque spec for 3.4l impala sfi04


Please don't forget to rate. Thank you:

Left side front cylinder head


98e175a.gif
Cylinder head bolt torque sequence-3.4L engine

  • Cylinder head by aligning it with the dowel pins
  • New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.
  • Left side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).
  • Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).


  • Right side rear cylinder head:


    71cd5b7.gif
    Cylinder head bolt torque sequence-3.4L engine


  • New cylinder head gasket
  • Cylinder head on top of the gasket and make certain it is lined up properly with the dowel pins
  • New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.
  • Right side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).
  • Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).
  • Spark plug wires
  • Exhaust crossover pipe. Torque the fastener to 18 ft. lbs. (25 Nm).
  • Valve rocker arms and pushrods. Torque the fastener to 89 inch lbs. (10 Nm). Using a torque angle meter torque the fastener an additional 30 degrees.
  • Lower intake manifold. Torque the bolts to 115 inch lbs. (13 Nm).
  • Upper intake manifold. Torque the bolts to 18 ft. lbs. (25 Nm).
  • Nov 26, 2010 | 2004 Chevrolet Impala

    2 Answers

    1996 pontiac 3.8 leaking water out of pipe coming out of intake then makes 90 and goes into assembly that runs towards firewall. What is this pipe called and how to change it.


    Plastic water by-pass tube.There may be 2 of them on the assembly they go into.To change you must remove the metal assembly on the front of the motor that the by-pass tube goes into.

    Apr 18, 2010 | 1995 Pontiac Bonneville

    2 Answers

    Just put new spark plugs in 97 buick lasabre. Car now starts and runs, but is blowing out white smoke. Is this blown head gaskets? Does it have anything to do with the fuel pump put on 3 weeks ago?


    these cars have issues with coolent getting into the intake... headgaskets are not one of the issues . check plugs for coolent. upper plastic intake has coolent flow in to chambers if u will, and over time they get micro cracks and brittle ...lower intake manifold gaskets are plastic also. ..cyl. heads are cast iron not alluminum . lower intake manifold is alluminum and upper intake is plastic .. on my lesabre a plastic 90 degree elbow connected to the lower intake manifold to the heater hose housing. the belt tensioner is connected to this housing im refering to. not saying for sure, but if it is this is usually why...

    Jun 26, 2009 | 1997 Buick LeSabre

    2 Answers

    I have a water leak coming from my engine block. How to repair 2001 Buick 3.8 It is come out of a 5/8 pipe or around it


    If it's a hose, best bet is to just replace it, and use new clamps.

    If it's leaking where it's connected to the nipple, for a quick fix, you can remove the hose, cut the hose off past the leak, and reattach it.

    This requires a little bit of slack in the hose, but if the leak is right at the connection, there should be enough slack in the hose to do this.

    May 05, 2009 | 1998 Buick Riviera

    2 Answers

    Vacuum leak


    mine is doing the same, it's your pcv receptor on the manifold. that hard plastic cover is actually part of the intake itself, if it "came off" it would cut your intake in half. that seem seals the two halfs together. you gotta pull the whole intake off and replace it... or jimmy rig it.

    Feb 23, 2009 | 2005 Chevrolet Colorado

    1 Answer

    1997 BUICK LASABRE


    Yeah on that vehicle there is a 90 degree plastic elbow that goes from the belt tensioner to the intake manifold and on both ends there are O-rings. Definitely need to repair this as soon as possible. Not sure your technical abilities but you would need to remove the serpentine belt and alternator and a bracket if I'm not mistaken. Usually takes me about 45 minutes to repair but I have been doing it for awhile. Good luck and Happy wrenching!!!

    Sep 11, 2008 | 2000 Buick LeSabre

    1 Answer

    Thermostat on 1998 Isuzu Amigo


    Yes, It's under the intake manifold. The manifold would need to be removed Lower hose from radiator is attached to steel pipe leading to it. It will not be an easy mission,and the new thermostat is rated for I believe 170 degrees. That's not much help to keep the interior warm with a rag top when it's 20 below zero.

    You can boost the heating level by adding vinyl cover over the front portion of grill. Any boat interior shop has the material. Modify any large air leaks. Use the fan to keep fresh air filling vehicle, not recirculate.

    Jul 14, 2008 | 1998 Isuzu Amigo

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