Craftsman 33 gal Air Compressor 6 hp Horizontal k Oil Free Pump Logo
john solomon Posted on Apr 10, 2013
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Air compressor makes loud knocking nois when running

My air compressor 33 gal tank makes loud knocking noise while running.

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Gary Hill

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  • Expert 462 Answers
  • Posted on Apr 14, 2013
Gary Hill
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Remove shroud and see if fan is broken but may be piston is shot

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John Trevino

  • 1420 Answers
  • Posted on Jun 11, 2012

SOURCE: Craftsman Air Comp. 6 hp oil-less, 33 gal horz. tank - sounds really loud

Sources of noise from craftsman oil free compressors (could be Made by Campbell Hausfeld or Porter Cable) include loose fan, failing bearing/s on the piston rod and housing, failing seal ring on piston, air filter intake and loose motor mounts. With the housing cover off, check the fan blade for cracks or loose screw. Turn motor by hand till the piston is at top of stroke. Examine the cylinder for scratches close to top. If scratched, air is leaking past vinyl ring making noise and causing longer fill time. If everything looks ok, suspect noise coming from bearings. Hard to tell if bearings are failing by looking at them. I have seen many failures of the piston bearing on the crank (fairly easy to change, I use alternator bearing from auto parts ) , however, the bearing in the housing just behind the crank bearing is much harder to replacable. Good luck with your fix-it project.

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My model number 91965110 compressor runs but won't fill the tank

More then likely it is either in the valve plate (bad flapper valve or gasket) or the piston and sleeve have worn out which is usually from scoring. You will see that when you take the head off to inspect.
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Craftsman Air Comp. 6 hp oil-less, 33 gal horz. tank - sounds really loud

Sources of noise from craftsman oil free compressors (could be Made by Campbell Hausfeld or Porter Cable) include loose fan, failing bearing/s on the piston rod and housing, failing seal ring on piston, air filter intake and loose motor mounts. With the housing cover off, check the fan blade for cracks or loose screw. Turn motor by hand till the piston is at top of stroke. Examine the cylinder for scratches close to top. If scratched, air is leaking past vinyl ring making noise and causing longer fill time. If everything looks ok, suspect noise coming from bearings. Hard to tell if bearings are failing by looking at them. I have seen many failures of the piston bearing on the crank (fairly easy to change, I use alternator bearing from auto parts ) , however, the bearing in the housing just behind the crank bearing is much harder to replacable. Good luck with your fix-it project.
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Craftsman Air Comp. 6 hp oil-less, 33 gal horz. tank - sounds really loud

Some of the craftsmen compressors have pistons that are coated on the top of the dome. Once the coating wears off, they have severe loud piston slap. If you continue to run it the way it is, it will snap the connecting rod in half or break the piston and possibly the cylinder.
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Your tank check valve is stuck/broke. It's on the tank end of the line from the pump to the tank. It is supposed to close when the pump stops to keep air in the tank and let the system bleed pressure out of the pump so the motor can start when there is pressure in the tank. The part you need is CAC-437-2 and is available through searspartsdirect.com.
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I have an older 33 gallon horizontal craftsman compressor. In December I turned the compressor on in my unheated garage when the temp had been in the 20's for days. It seemed to run normally at first. Then...

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It will not build pressure in the tank.

There is a pressure relief valve somewhere around the motor. Make sure it is closed. If the relief valve isnt leaking air while the compressor is running you probably have a loose hose on the line going from the compressor to the guages or the overpressure valve. Something under the motor/compressor cover.
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