Question about Makita HP1500- Factory-Reconditioned 5 Amp 9/16" Hammer Drill

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I'm trying to repace the switch on a Makita HP1500 drill. They've changed the design and the new switch (TG803TLB-1 / 6519867) is wired differently to the old one. How do I find out which wire goes where? There are 10 wires in total!! Most wire positions in the old switch look to have similar counterparts in the new switch, but one is not in the same place and it isn't obvious which location on the new switch it is meant to go in....

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  • David Ford
    David Ford May 11, 2010

    I have yet to find wiring directions online but I would suggest that you call Makita Tech at 1-800-4625482 and either have one faxed or emailed to you. If not let me know and I will get you one.

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  • 12 Answers

I have a wiring diagram that I could email you. I took it out of my Makita book and just made a copy of it.

Posted on Feb 26, 2009

  • Jorg Hornickel May 03, 2013

    Good day, I am experiencing a similar problem with the Makita MLT100 table saw, could you perhaps email the wiring diagram as well? My email adress is nbctho@nimtnamibia.com. I will appreciate it, thanks.

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first measure of the batterie if its loaden ,only if the brushes are to short replace also anyway the armature and brushes BOTH . it is not good to switch only the carbonbrushes because of a marketing technical design concept because of the heat dissipation that playing tricks insite the armature and it is cheap made by Johnson
sometimes the half value compared to other brandnames.

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I would have to think that it is more of a switch issue than brushes. If you remove one half of the handle do you see that the switch is burnt? But either way the current has to run thru it and if it runs when plugged in the contacts have welded shut to complete the circuit would be me guess. You can get a switch almost anywhere or go to Makitausa.com and order it direct. Let me know what happens please.

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Don't go buying more stuff when you can fix the problem yourself without buying any converter. The modification required to do it is very easy and most people wont have any problem following it.

You can go to this webpage where a detailed walkthrough is given (with pictures):
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Some of the post are in norwegian but the walkthrough is in english.

Good luck and happy moding :)

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If you are lucky you have only blowed up the fuse and the varistor, which are easy to replace, and if you follow up the walkthrough you might even go all the way a mod the charger to 220v.

I know, I have already manage to "save" a blowed up charger.

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