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Anonymous Posted on Feb 26, 2013

Replaceing keyway timing is off

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Plink-plonk

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  • Stihl Master 1,807 Answers
  • Posted on Mar 02, 2013
Plink-plonk
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Joined: Aug 15, 2012
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If the timing is out and the keyway on the flywheel is damaged then you must replace the flywheel. There are ways to 'bodge' the flywheel but its not worth potentially damaging the machine.
Flywheel part number is: 4203 400 1200

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Timing needs to be set

The timing is set on these machines the only thing that would disturb the Timing is if you hit something that caused the engine to Stall quickly. If that's the case, you probably broke the Keyway under the Flywheel. Have to pull the Flywheel and replace the keyway.
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Hello, What has likely happen is the keyway (Sears part # 123583X) fell out. Verify this by:

setting the parking brake
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If it turns and the axle does not then the keyway is missing.

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I also recommend that you go to your local auto parts store and get some "antiseize". Put some on the axle before you replace the wheel that will keep it from rusting and making it near impossible to remove next time. I know Autozone sells it in small packets for about a buck-thirty.

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How to set Honda CBR 150 timing

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On TDC place the cam in the head so that both valves are closed.
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Put the valve rockers back on and the timing chain tensioner, adjust your valve clearance.

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If your CDI isn't working it will have to be replaced.
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Your keyway might be cut. The keyway is the timing of your motor. If its cut, the motor will either run rough or not at all. If keyway is ok, check your blade for balance. Take blade off machine, hang on a nail straight across, if it tips either way, its out of balance. Have it rebalanced or replaced.
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Thanks for using FixYa,

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I have seen both the crankshaft and the flywheel keyways worn to the point that both had to be replaced. In the event that both have failed, the replacement cost with labor if you have it done is a repair shop can be 60 to 70 % of the cost of a new engine.

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