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I have a Coleman Powermate model MZ300 and the pull cord snapped up by the handle. I removed the casing and retied the rope but everytime I go to install the casing the rope comes unraveled. Not sure what I am doing wrong...it seems like this should be easy...any help out there is appreciated.

3 Related Answers

Anonymous

  • 151 Answers
  • Posted on Dec 24, 2009

SOURCE: I need to rewind a rope on pull start powermate generator

This requires a bit of strength in the hands and the recoil will have a fair amount of tension behind it. Best have a small engine service center look at. Not expensive

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Sheldon Dedek

  • 912 Answers
  • Posted on Jun 12, 2010

SOURCE: want to remove the starter recoil from my powermate generator

I got one of these pieces of junk, and had same problem you described.

You will need to remove the end panel to get to the blower housing. You will have to thread the rope through the handle until you have enough slack to remove the rope from the handle. The end panel should now be free to remove entirely.

Find the 3 bolts that hold the blower housing on, and remove them. Once you get it off, make sure that the rope has a knot in it so it won't get retracted into the pulley recoil assembly. Take a screwdriver and push the rope back down into the pulley (that was my problem). Assembly is opposite of taking apart.

John Trevino

  • 1420 Answers
  • Posted on May 27, 2011

SOURCE: Want to add electric start

To determine if an electric starter can be installed, begin with the model number and type of engine. The engine model number (not generator number) will clue you in on the availability of accessories. In order for a starter to work on your engine, there needs to be mounting holes drilled and taped onto the back of the block to mount the starter. Also necessary is a ring gear on the flywheel and a knock-out plate on the fan cover to allow the nose of the starter into the cover. For reference, find a dealer near you that has the same type of engine with a starter already installed so that you can see the differences. Good luck of upgrading.

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0helpful
1answer

Coleman powermate vangaurd 9hp. how long is the pull start rope?

no set length on any recoil repair
old one will be stretched or broken

melt cord end for ease of fitting and no fraying through holes
and finishing knots

feed one end into recoil internal through outer and inner casing
then knot
set recoil spring into correct position and tension

cord is at least three times around recoil
leave excess cord out for pull handle and later adjustment

then cut .. melt end .. feed thought pull handle

then adjust as you test recoil off the motor

then fit to motor.. pull a few times

and final adjustment of cord length at the pull handle

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0helpful
1answer

Power cord does not retract immediately

Coleman Powermate Generator 5000 Watts / 6250 Watts ...

? 3:27
https://www.youtube.com/watch?v=IROa5QfPqkU
Nov 8, 2012 - Uploaded by Carlos Roman
This 5000 watt generator is great for backup power at home or forpower ... Coleman Powermate Generator 5000 Watts / 6250 Watts ... This feature is not available right now. ... folding handle, 1 quart, of oil, and 25ft generator convenience cord. ... How to convert a generator recoil starter to an electric starter!

pull cord won t retract Power Generators Questions ... - Fixya

www.fixya.com > Forum > Tags > pull cord won t retract
Power Generators pull cord won t retract questions and answers. Ask your pull cordwon t ... Question about Powermate Powermate 5000W Generator. 2 Answers · I was running my coleman powermate 6250 gen power ... cord 6250 trips out ... The pullcord does not rewind onto the pulley when pulled. At first I thought it was ...

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0helpful
1answer

Starter rope is locked. Cannot turn by pulling cord

Hi Bob:
Sounds like the engine is seized.
Try removing enough bits so you can access the flywheel and see if you can turn it. Make sure ignition is OFF.
If the flywheel does not turn it will be time for a learning experience, a trip to the maintenance shop, or a replacement.
0helpful
1answer

How do i change recoil on coleman powermate 1850 pull start wont go back in

I think the rope has jammed in the side of the starter's internal pulley. Remove the starter housing - you should see the rope bound up on the edge of the pulley. Free it up and put the housing back on.
0helpful
2answers

How do i fix the pull start and re tension it so cord retracts?

You take the top of the motor off with the starter, then rewind the spring,then is a good idea to replace the rope with a new one they sell rope at a lawnmower store, get 5 feet or more if the rope is up on the handle, take a piece of rope with you to get the correct size.
1helpful
1answer

Good day, The pull cord on my friends coleman powersport 1850 was cut and i have not been able to find any info on how to remove the pulley to repair it.The pulley cover is riveted to the the fly wheel...

Don't drill out the rivets. You have to remove the larger cover as one unit. There are several screws, some of which might be covered by labels. When you go to replace the rope, you have to pre-load the spring. You can do this by winding an extra long rope on the pulley, extracting about half of it through the normal hole (thereby winding up the return spring), and cutting off the extra rope that you have extracted. Be sure to tie a knot in the rope before you cut it so you don't lose the end of it back inside. If the pulley doesn't provide enough room to wind the extra rope, you can also preload the spring by turning the pulley (in the direction that would "push" the rope out through the hole) about 5 revolutions before you put the end of the rope through the hole. Good luck! Al K
2helpful
1answer

How to re-coil cord on UST-5500 ?

General rewind procedures for most engines. Remove the starter cover and place it on your workbench with the plastic rewind spool visible and remove the old rope noting how it was tied. The rope is sold in various sizes from # 3 to # 6.5. Most gens use a #5.5, with length of about 6 to 7 feet. You may not need this much but more is better. Now practice inserting the rope thru the hole where it comes out of the cover into the hole where it ties on the spool. Once you can do this you are ready to wind. The spool /spring winds when you pull the rope, that why it recoils when you let go of the rope. With that in mind, turn (wind) the spool in the same direction that it turns when you pull the rope. It should be getting tighter as you turn. Keep winding in the direction that it turns when you pull the rope untill it will not go anymore. It should be very tight. Now unwind one complete turn and align the hole of the spool to the hole in the housing and hold it there while you insert the rope from outside hole into the spool and tie knot. After the knot is tied slowly let rope rewind into the spool untill it stops on its own. You are done. You should have plenty of extra rope left to extend out and tie pull handle. Good luck
0helpful
1answer

Want to remove the starter recoil from my powermate generator

I got one of these pieces of junk, and had same problem you described.

You will need to remove the end panel to get to the blower housing. You will have to thread the rope through the handle until you have enough slack to remove the rope from the handle. The end panel should now be free to remove entirely.

Find the 3 bolts that hold the blower housing on, and remove them. Once you get it off, make sure that the rope has a knot in it so it won't get retracted into the pulley recoil assembly. Take a screwdriver and push the rope back down into the pulley (that was my problem). Assembly is opposite of taking apart.
1helpful
1answer

I need to rewind a rope on pull start powermate generator

This requires a bit of strength in the hands and the recoil will have a fair amount of tension behind it. Best have a small engine service center look at. Not expensive
1helpful
1answer

REplacing the pulling cord on a gas trimmer

those are usaully under your pull start cover and if its broke you can buy a new rope but if its broke near handle i would open it and retie it to save ya money. but remember to wind spring a little to keep tension on it before pushing it through the hole for handle.
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