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There are no replacement earbuds for Plantronics Voyager 520. You would
need to replace the headset if the earbuds are making
it uncomfortable enough that the headset is unusable. Link to Headsets
Direct Bluetooth Headsets is included below.
Do you still have your charger cradle? Try putting in the number that's bolded on the bottom of the case. Mine is a twelve digit number and it is the pin number that your phone is looking for. At least it was for mine.
Same thing happened to me. For about $5, I went to Home Depot and bought 24 gauge wire (about 5") and a pack of black heat-shrink plastic sleaves (1/8th inch or 3/16) from the electrical department. The 24g wire fits perfectly through the rubber slot after you pull out the broken ear hook. Use a pair of pliars to bend the wire to shape your ear (use the broken jabra ear hook as a template). Once you have the right shape and have filed down the sharp edges, slip the heat-shrink plastic sleave over the wire, making sure you leave the end piece that goes into the slot of the headset as bare metal. Use a hair-drier on high-heat to shrink the black plastic. Mine has worked perfectly for over a year and actualy fits better than the original.