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Polaris Sportsman 90 ATV With No Spark

Wwe have a 2004 Polaris Sportsman that just quit running one day. I discovered it had lost spark so I installed a new plug, but still no spark. Then I placed a screwdriver in the plug connector to see if it would spark against the frame. Again no spark. Could it be the CDI Unit or any other suggestions? Thanks for any help, Chris

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  • thomasTurnbu Mar 22, 2009

    I have a 2001 Polaris Sportsman that wouldn't start after riding in water and slush. It lost spark so I installed a new plug, but still no spark. Then I placed a screwdriver in the plug connector to see if it would spark against the frame. Again no spark. Could it be the CDI Unit or the stator ? Tom

  • Anonymous Apr 16, 2009

    I have a 2004 Polaris Sportsman that just quit running one day. I discovered it had lost spark so I installed a new plug, but still no spark. Then I placed a screwdriver in the plug connector to see if it would spark against the frame. Again no spark. Could it be the CDI Unit or the ignition coil any other suggestions? Thanks for any help, david

  • Anonymous May 05, 2009

    i also have a yamaha 95 kodiak 400 with very weak or no spark. i repaced the cdi box and ignition coil and still have a very weak spark. i checked the resistance of the pickup coil and the magneto coil in the stator assembly. the large coil in the stator is shorted to ground. i need to know if this is normal.i dont have a wire diagram to tell if its wired that way or not. thanks

  • krisbom May 24, 2009

    '04 Polaris Sportsman 90 no spark at coil, cdi working, replaced coil asm, cleaned stator noticed that flywheel's magnetic field is not so strong, isnt that the problem?

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Sportsman 90 with no spark

Posted on Nov 28, 2009

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I have a yamaha kodiak 400 had the same problem ran fine then just died no spark it was the small pick coil in the stator. now i ahve spark but only when i first turn the starter over then nothing im still trying to get mine running ... but i would check the pick up coil you can un plug the harness coming out the crank case and check with Ohms meter good luck

Posted on Apr 24, 2009

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Hey um try to start with the choke on mine died on the road and it needed choke i just got it home,
but you cant let off the gas ill post more when i see if it starts again

Posted on Jun 13, 2009

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http://www.polarisatvforums.com/forums/atv-repair-maintenance/14769-spark-plug-gap.html

BKR6ES(STOCK#6364) regular, or IRIDIUM BKR6EIX(STOCK#6418).Gap setting is .028.
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http://www.polarisatvforums.com/forums/atv-repair-maintenance/40754-500ho-ngk-spark-plug-number.html

http://www.ngksparkplugs.ca/results-motorcycles.cfm?model=empty&enginesize=500&make=POLARIS&apptype=ATV

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http://cdn.polarisindustries.com/polaris/common/parts-manuals/9923420r01_lo_res.pdf

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