Question about Miller Maxstar 200 DX TIG/Stick DC Welder - Finger Tip Contractor Kit

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Miller maxstar 200 fault codes - Miller Maxstar 200 DX TIG/Stick DC Welder - Finger Tip Contractor Kit

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Posted on Jan 02, 2017

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SOURCE: I have a miller maxstar 140 str that does not work

i have a miller 210, when i pull triger it makes clicking noise and does not feed wire, then when i pull trigger again it works, does this sound like a gun problem or controller problem

Posted on Feb 20, 2010

  • 23 Answers

SOURCE: I have a miller maxstar

look for a reset button or fuse

Posted on Dec 17, 2010

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Blinking ready light


Its telling you theres an error in your system possibly a wire jam

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Need owners manual for miller maxstar 140 tig/stick welder


Contact Miller Electric on their website. If you want a Technical Manual, Miller doesn't sell those to the public. They're only available to authorized repair facilities. If you're interested in purchasing one, contact me with the serial & model numbers. I may have it in PDF format.

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I have a millermatic 252mig welder with a fault code of j09


The fault codes they acknowledge are formatted "HLP ***" so it may be an actual board fault.

However, frist thing to do is blow out cabinet with compressed air, check all fuses and circuit breakers to make sure they are all okay, make sure the connections are tight for incoming power and jumpers are tight(for 3 phase type).

Check out the gun and make sure the weld switch is working correctly. I assume you have the XR gun, make sure the connector is securely attached and the idler and feed wheel in the gun are not excessively worn. Also check the mundane sensitivity setting.

Then see if it will function. If it does not, open the cabinet and make note of which contactors are closing, if nothing- and all fuses are good, and fan is functioning, it is likely a board fault. Miller keeps this information tight to keep certain repairs in house for several reasons. One big one is people like myself who repair boards get a leg up if we have their error codes.

On a hunch- I would say the SCR's for the wire feed motor control are burned out.

Mar 28, 2012 | Miller Welding Tools

1 Answer

I have a miller maxstar 140 str that does not work I get no weld output. the ready light comes on initially then fades and blinks once.


i have a miller 210, when i pull triger it makes clicking noise and does not feed wire, then when i pull trigger again it works, does this sound like a gun problem or controller problem

Feb 03, 2010 | Miller Welding Tools

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