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go to a wreckers that handles your make of vehicle and buy that section complete ( rust free unit)
drill out the spot welds where the rust unit is attached to the body sub frame
do the same for the new section
position the new section in place against the sub frame and you have 2 options her
either weld the parts back together ( best get a qualified welder to do this)
or drill holes and use grade 8 bolts to bolt the sections together
remember that it is an integral part of the sub-frame so it has to be done properly for safety
I would suggest first lifting them out, give them good brush with wirebrush, check if holes are not clogged, check for any not surface damage, they ususally rust bit over on the surface and that is all.
If grill flame is working correctly, and grating have still "decent" thickness and is not falling to pieces, I would still use them normally.
Rust on the grate is usually caused by not using it and exposure to rain/water, as this grating is usually rather solid, surface rust will not affect it. If you have model with stainless graing - there should be no rust on stainless...
That is one of the reasons why you should not wash your grill after use! Fat from cooked food is protecting it from environment.
Hope this will help your worries at bay :-) Enjoy your grill!
Hello, You may have a rusted, clogged or
damaged burner or venturi tube. With a flashlight, check for spider
webs, wasp nests or dirt (mud) dauber nests in the opening of the
venturi tube where it connects at each gas valve orifice. Clean it out
manually or blow it out with air compressor. Make sure the air
adjustment opening (on the end of the burner's venturi tube) has not
been changed. If it's closed too much, it will be difficult to light and
cause lazy yellow flames. If it's not clogged, the burner may just be
old and rusted and the burner holes are not allowing very much gas
through anymore. It's also possible the burner has rusted so bad, the
burner holes have been enlarged, it is falling apart or has cracks along
the burner seams. If so, replace the burner(s) immediately. It is
unsafe to use. Your local propane co can usually order the parts you
need and some will even do the work, if you are uncomfortable doing it
yourself. Bring with you the Make, Model and Serial number of the grill,
so they can order the correct parts for your specific grill. Also
specify whether it's natural gas or
Get replacement burners and preheat them once. Then paint them with high temp enamle paint to withstand the temps of the grill. The burners are regular untreated steel and not the stainless that one would expect. Painting them will prevent them from rusting out after 2 years. Just make sure you temper them once before you paint them as they will expand a little. Then paint them and enjoy!
there is a carry over tube between the burners that looks like a burner hold down at the
back of the grill. This is likely rusted closed and will need to be
cleaned or replaced. The clips that hold the tube down are part #
7000132 and the tube part # is 7000280. They can be purchased directly
from Char-Broil or Sears parts. http://www.charbroil.com/ http://www.searspartsdirect.com
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Don't buy GrillPro grills they are junk!!!!!! I have had a GrillPro Model #236464 Stainless Steel Grill and after Three Seasons it has rusted to peices!!!! All Three burners and all Three Flavor Guards and both Channel Cross lites have rusted to a big pile of rust peices. I called GrillPro which is Manufacturered by Onward Manufacturing Company Limited in Canada and all of these pieces have been on back order for over a month and the company says they don't expect the parts anytime soon. Onward Manufactures the following brands:Broil King, Broil-mate, Sterling, Barbecue Genius and GrillPro. I have looked at several of these brands at Menards and they all use the same type of Burners and Flavor Guards that are in my grill so unless you want a big pile of Rust after three years of use I would avoid all of these Brands!!!!!! Forget the problems Take it back where bought and buy something else!! These brands will let you down! Al Gavin - 515-238-3920