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Belt tensioner instructions to install belt tensioner

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Call the company or the manufactor for the book.

Posted on Jan 05, 2013

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Belt replace instructions


The accessory drive belt is a serpentine type belt that is driven by the crankshaft pulley
The belt drives the A/C compressor , alternator , power steering pump and water pump . Belt tension is maintained by an automatic belt tensioner .
Removal:
1. Using a wrench, rotate accessory drive belt tensioner counterclockwise until accessory drive belt can be removed from pulleys .
2. Remove accessory drive belt .
Installation:
NOTE: When installing drive belt on the pulleys, make sure that belt is properly routed and all V-grooves make proper contact with pulley grooves.
1. Install the accessory drive belt around all the pulleys except for the alternator pulley.
2. Using a wrench, rotate accessory drive belt tensioner counterclockwise until accessory drive belt can be installed on the alternator pulley .Release spring tension onto accessory drive belt .

Jul 23, 2014 | COMPASS 2008 AUTOMATIC REMOTE ONE WAY...

2 Answers

I need to replace the belt tensioner on a 2000 Chysler Caravan with a 3.0L engine, with a/c. I would appreciation a diagram for properly installing the serpentine belt, and some instructions on how to...


Hi, I have pasted the procedure for belt replacement below. To replace the tensioner as well, first take the belt off. Then remove the pulley from the tensioner. This will expose the single bolt that holds the tensioner on. Replace the tensioner and then the pulley (if replacing all). Then reinstall the belt.

Alternator/Power Steering Pump Belt
The alternator/power steering pump belt is provided with a dynamic tensioner to maintain proper belt tension.
  1. Disconnect the negative battery cable.
  2. Raise the front of the vehicle and safely support it with jackstands.
  3. Remove the right front splash shield.
  4. Release tension by rotating the tensioner clockwise (use a box-end wrench on the tensioner bolt shown in the picture.
  5. Remove the belt and install a replacement.
  6. Proper belt tension is maintain by the dynamic tension.
  7. Install the right front splash shield. Lower the front of the vehicle.
  8. Connect the negative battery cable.


  1. jturcotte_2078.gif


    Fig. Alternator/power steering pump belt tensioner bolt location


jturcotte_2079.gif

Aug 13, 2011 | 1996 Dodge Caravan

2 Answers

How to put serpentine belt on a 2004 taurus. instruction & diagram


The 8th digit of your car's VIN (vehicle identification number) tells you the engine
type for your car - your choices for Ford Taurus are U (3.0L), and S (3.0L).
I've included the Ford SHO engine too.



archaeology_38.jpg
Serpentine belt for 3.0L (Vin U) Ford Taurus

archaeology_39.jpg
Serpentine belt for 3.0L (Vin S) Ford Taurus

archaeology_40.jpg
Serpentine Belt for Ford 3.4L SHO engine

archaeology_41.jpg
Water Pump belt for Ford 3.4L SHO engine

REMOVAL AND INSTALLATION
  1. Attach a 15mm socket or wrench to the bolt attaching the tensioner pulley.
  2. On all 3.0L (OHV) engines, rotate the drive belt tensioner clockwise to relieve belt tension and slide the belt off the pulleys.
  3. On 3.0L (DOHC) engines, rotate the tensioner counterclockwise to relieve belt tension and slide the belt off the pulleys.


To install:
  1. Install the drive belt on all the pulleys except the tensioner pulley.
  2. Rotate the belt tensioner as outlined in the removal procedure to relieve belt tension and install the belt onto the tensioner pulley. Make sure the V-grooves make proper contact with the pulleys. Make sure the spring keeper releases or improper belt tension will occur.
Tip: you may want to get (free) a serpentine belt installation tool kit to help with this job.
Both Advance Auto Parts and AutoZone wisely have loan-a-tool programs that permit you
to borrow (for a deposit) their serpentine belt installation kits - which allow their
handy customers to use their auto parts rather than towing it to a garage.

Apr 11, 2011 | Ford Taurus Cars & Trucks

3 Answers

The instructions I have for insalling the tensioner say "The tensioners are equipped with a square hole on the tensioner to rotate the tensioner arm for installation. A 1/2" socket driver wrench...


Yes, you use a long 1/2" ratchet or breaker bar
in the 1/2" square hole to release the belt tension

Don't need torque specs

I doubt you even own a torque wrench

Apr 01, 2011 | 1997 Dodge Dakota

2 Answers

How do I install a new belt?


Hi.

Follow below for the V6 Engine...

jshreader_15.jpg

  1. Raise and support the vehicle.
jshreader_16.jpg

  1. Remove and discard the drivebelt tensioner clip (if fitted).
  2. Remove the accessory drive belt.
  1. Rotate the belt tensioner counter-clockwise.
    • Use a 3/8 inch square drive bar to rotate the belt tensioner.
  1. Remove the belt.
Installation

  1. To install, reverse the removal procedure.


If you need instruction for the V8 Engine, let me know and I will get that for you.

I hope this helps you.

Thanks...

Dec 01, 2010 | 2001 Jaguar S-Type

1 Answer

Where is the tension pully on a 1993 ford taurus 3.0 motor


there is no spring tensioner on some of the 3.0 engines. See instructions below. I will paste a pic on the version that DOES have a tensioner at the bottom of this post.

3.0L Engine-Except SHO
ALTERNATOR BELT WITHOUT AUTOMATIC TENSIONER

  1. Loosen the adjusting arm and pivot bolts.
  2. Turn the alternator belt adjusting screw counterclockwise until the old belt can be removed.
  3. Remove the belt.

To install:
  1. Install the new belt over the pulleys. Check that all the V-grooves make proper contact with the pulleys.
  2. Adjust the belt tension, then tighten the adjusting arm and pivot bolts.

3.0L SHO Engine
ALTERNATOR BELT
See Figure 2
  1. Loosen the nut in the center of the idler pulley.
  2. Loosen the idler adjusting screw until the old belt can be removed, then remove the belt.

To install:
  1. Install the new belt over the pulleys in proper contact with the pulleys.
  2. Adjust the new belt to specifications as follows: Turn the idler pulley nut to the right to tighten the belt to a specification of 220-265 lbs. (980-1180 N). Torque the idler pulley nut to 25-37 ft. lbs. (34-50 Nm).

POWER STEERING AND AIR CONDITIONING BELT
See Figure 2
  1. Remove the alternator belt.
  2. Loosen the nut on the tensioner pulley.
  3. Turn the belt adjusting screw on the tensioner counterclockwise until the belt can be removed, then remove the belt.

To install:
  1. Position the new belt over the proper pulleys, making sure the V-grooves are properly seated.
  2. Install the alternator belt.
  3. Adjust the power steering and air conditioning belt to a specification of 154-198 lbs. (690-980 N) with a belt tension gauge.
  4. Adjust the alternator belt.
3.0L Engine (Except SHO) and 3.8L Engine
VEHICLES THROUGH 1993 WITH AUTOMATIC TENSIONER

See Figures 4 and 5
  1. Insert a 1 / 2 in. breaker bar into the square hole in the tensioner.

On the 3.8L engine, the tensioner has a1/2in. square hole cast into the rear of the tension arm directly behind the pulley. On the 3.0L engine, the1/2in. square hole is cast into the spring housing on the front of the tensioner.
  1. Rotate the tensioner clockwise and remove the belt.

e31142e.gif

Fig. Fig. 5: 3.8L belt schematic-1993 shown


To install:

  1. Install the drive belt over all the pulleys, except for the alternator pulley on the 3.0L engine for vehicles through 1992, or the idler pulley for 1993 3.0L vehicles.
  2. Rotate tensioner counterclockwise and install the belt over the alternator pulley. Make sure that all the V-grooves make proper contact with the pulleys.
  3. On the 3.0L engine, install the alternator belt for vehicles through 1992.
  4. For 1993 3.0L vehicles, install the drive belt over the idler pulley.

Oct 01, 2010 | 1993 Ford Taurus

1 Answer

Can you tell me where I can print instructions for free to help me change my timing belt in a 93 ford festiva


Here are the instructions for removing the timing cover, and for replacing the timing belt. If this is helpful, please click my accept button! Thanks!
Remove accessory drive belts.
  1. Remove water pump pulley to pump hub attaching bolts, then the pulley.
  2. Remove right inner fender panel to gain access to crankshaft pulley.
  3. Remove outer crankshaft pulley attaching bolts, then the outer stiffener/spacer and outer pulley
  4. Remove inner stiffener/spacer, attaching screws, inner pulley and baffle plate.
  5. Remove attaching bolts, then the upper and lower timing covers.
  6. Reverse procedure to install. When installing crankshaft pulley, ensure curved lip on baffle plate and deep recess of inner pulley face outward

8fb9fc4.gif
  1. Remove timing belt covers as outlined previously.
  2. Remove timing belt tensioner pulley attaching bolt, then the tensioner pulley, spring and spring cover
  3. If reusing old belt, mark direction of rotation on belt to aid installation.
  4. Remove timing belt from crankshaft and camshaft sprockets.
  5. Check crankshaft and camshaft sprockets, tensioner pulley and timing belt for wear or damage. Replace components as necessary.
  6. Align camshaft and crankshaft sprocket timing marks with marks on cylinder head and oil pump housing
  7. Install timing belt. If reusing old belt, ensure belt is installed so that direction of rotation mark made during removal is positioned correctly.
  8. Install spring and spring cover onto tensioner pulley, then install pulley and attaching bolt. Do not tighten bolt at this time.
  9. Install tensioner spring onto anchor, then tighten pulley attaching bolt to torque listed at the end of this section.
  10. Reinstall timing belt covers.

spacer.gif 2006-05-25_081817_fest2.thumb.gif
This photo shows timing marks.


59f76eb.gif

Jul 14, 2010 | 1993 Ford Festiva

1 Answer

How to install timing belt 1995 sonata


YOU NEED A CHILTON REPAIR MANUAL.BECAUSE YOU NEED SPANNER WRENCH AND A LIST OF INSTRUCTION HOW TO REMOVE AND INSTALL THE TIMING BELT.I BEEN A MECHANIC FOR 23 YEARS I NEVER TACKLE ANY TIMING BELTS OR CHAINS WITH OUT A REPAIR MANUAL.REPAIR MANUAL IS A MECHANIC ROAD MAP LOST WITH OUT IT.SOUND LIKE YOU HAVE PROBLEMS WITH TIMING BELT TENSIONER LOOSEN THE TIMING BELT TENSIONER BOLT.INSTALL TIMING BELT ON THE CRANKSHAFT SPROCKET AND WHILE KEEPING THE BELT TIGHT ON THE TENSION SIDE ( RIGHT SIDE ) INSTALL THE BELT ON THE FRONT CAMSHAFT SPROCKET.INSTALL THE BELT ON THE WATER PUMP PULLEY THEN THE REAR CAMSHAFT SPROCKET AND THE TENSIONER.ROTATE THE FRONT CAMSHAFT COUNTERCLOCKWISE TO TENSION THE BELT BETWEEN THE FRONT CAMSHAFT AND THE CRANKSHAFT.IF THE TIMING MARKS BECAME MISALIGNED REPEAT THE PROCEDURE.INSTALL THE CRANKSHAFT SPROCKET FLANGE.LOOSEN THE TENSIONER BOLT AND ALLOW THE SPRING TO TENSION THE BELT.TURN THE CRANKSHAFT 2 FULL TURNS IN THE CLOCKWISE DIRECTION ONLY UNTIL THE TIMING MARKS ALIGN AGAIN.NOW THAT THE BOLT IS PROPERLY TENSIONED TORQUE THE TENSIONER LOCK BOLT TO 21 FT LBS.

May 17, 2010 | 1995 Hyundai Sonata

1 Answer

My belt tensioner pulley broke at the bolt that bolts to the bracket. I bought a new one and I was wondering if there was an easier way to replace the tensioner pulley other than removing both the upper...


You should only remove the drive belt shield if you raise the car. Below are step-by-step instructions per the repair manual. Drive Belt Tensioner
Removal & Installation To Remove:
  1. Disconnect the negative battery cable.
  2. Raise and safely support the vehicle.
  3. Remove the drive belt shield at the right wheel well.
  4. Remove the drive belt.
  5. Remove the drive belt tensioner mounting bolt.
  6. Remove the drive belt tensioner.
To Install:
  1. Install the belt tensioner. Torque the mounting bolt to 21 ft. lbs. (28 Nm).
  2. Install the drive belt.
  3. Install the drive belt shield.
  4. Lower the vehicle.
  5. Connect the negative battery cable.



Oct 30, 2009 | 1999 Plymouth Grand Voyager

1 Answer

Replacing the tension belts on the reFord windstar 1998.


FOR COMPLETE Diagram Of this Procedure and Belt Routing Email Me@rejakwilsoon@aol.com and I will Send DETAILED PICTURE and Instructions


NOTE:
  • Minor cracks in the V-grooved portion of the serpentine drive belt are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.
  • When installing drive belts on pulley, make sure that all V-grooves make proper contact with accessory pulleys.
Conditions requiring drive belt replacement are excessive wear, rib chunkout, severe glazing, frayed cords, etc. Replace any drive belt that exhibits any of these conditions.

REMOVAL
  1. Using a 15 mm socket or wrench attached on drive belt tensioner pulley bolt. Rotate drive belt tensioner clockwise to remove drive belt from pulleys. WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
INSTALLATION
  1. Install drive belt over all accessory pulleys (except drive belt tensioner).Rotate drive belt tensioner as described under Removal to install drive belt over drive belt tensioner pulley. Make sure that all V-grooves make proper contact with pulleys

Feb 10, 2009 | 1998 Ford Windstar

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