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Nopower miller bobcat 225 the plugs 110@220 have no juice,i tried the resets on plugs but still no power? the welder works fine.

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Armature winds bad??? how old is unit ,maybe just brushes are bad

Posted on Jan 14, 2009

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Miller welder 225 arcs but wont continue welding


There is an electrical connector that the wiring harness for the engine plugs into at the rear of the generator case. On the one that I had, there was corrosion in that connector. Once I fixed the wiring there, the voltage sensing feature worked correctly. The connector was located on the right side if you were looking at the controls. Hope this helps.

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Miller welder bobcat 225 won't weld, terminal broke on voltage regulater, replace same but still won't weld.


Check the terminal connections. How old is it, brushes on that thing are pretty fragile

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Need manual for miller bobcat 225n the engine is an onan performer 16


Millerwelds.com Owners manual. You can download any manual for any miller product they have ever made for free. Here is the link. Download to your pc/print out whatever works. i always save a copy of my welder to the pc for future reference.

http://millerwelds.com/om/o4434b_mil.pdf

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Miller bobcat 225g plus welding problem


If the idle is not working, then it is either you idle solenoid attached to the carberator or your idle board is bad. If you apply 12Vdc to the idle solenoid is should move, if not then the solenoid is shot, no good. If it works then you idle board is bad. Also, check to see if you are 60Hertz by measuring at the outlet with a frequency meter. I recommend a Fluke meter. You should have 120Vac and 60HZ at the outlet. If the frequency is low then your engine speed needs to be increased. The idle solenoid could be causing all these problems.

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ADDING A REMOTE TO A BOBCAT 225 PLUS MACHINE


Hi there,
The short answer is that you can't do this with a Bobcat, you need a Trailblazer welder with a remote socket.
The reason that this isn't a good idea is that the wires you talk about are in the rotors exciter circuit, at full output there is going to be something like 7 amps flowing thru those wires, 'dya really think those wires on your expensive remote control will handle 7 amps?
The rheostat is a 100 watt one, think about holding a lit up 100 watt bulb in your hand...

If you really need remote current control you might try talking to your local Miller dealer, he will be able to check on trading your machine for a reconditioned Trailblazer for a reasonable price.

Regards,
Carl

Dec 30, 2008 | Welding Equipment

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