My Hobart 250 airforce doesn't start
On the main circuit board for the power supply, there is usually a thermal fuse installed, its a sealed unit and is not servicible, look for a black epoxied case,approx 3/8x3/4 long, with 2 leads coming out of it. Inside is a set of bi-metal contact points which serves as an over voltage/over current protection. These contacts deform/corode over time and it sounds like there not contacting properly. As soon as you try to load the machine, the current passing through this high resistance heats these contacts up, and shuts off power to the unit. I am not familiar with the guts of a hypertherm, but have extensive experiance repairing inverter based plasma cutting equipment, and i have encountered this before. I assume hypertherm must have some equivelent to this thermal switch inside the power supply.....Good luck..
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