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Replace throttle cable on my 1980 GL1100

I have to remove the dummy fuel tank cover to get access to the throttle cable connection and my manual doesn't explain how to remove the cover, guess it's too basic but me and three other guys can't figure it out.
Bob Bryan

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I went to a local dealer and the service man explained what must be done just to replace the throttle cable. Remove saddle bags and trunk, remove seat screws in back of seat, remove gas tank cover four screws 2 each side now access can be gained to connect throttle cable end to carburetor's.

Posted on Jan 04, 2009

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Apr 21, 2016 | Honda GL 1100 Gold Wing Motorcycles

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Replacing a fuel pump


Relieve the fuel system pressure and disconnect the negative battery cable with a socket wrench. Remove the spare tire cover (if present) and trunk floor so that you can open the access panel and disconnect the electrical connection from the fuel pump.
  • Remove the fuel pump's electrical connector and disconnect the quick connect fitting from the fuel pump. Remove the fuel tank locknut using tool 07AAA-S0XA100 or the fuel tank retaining bolts with a socket wrench, depending on the year and engine. Remove the fuel tank.
  • Install the new fuel pump using the items included in the kit and be sure to replace the gasket and O-rings. Align the arrows on the fuel tank and pump.
  • Complete the installation by reversing the removal procedure.


  • Sep 28, 2010 | 1991 Honda Accord

    1 Answer

    I need step by step instructions on how to replace the throttle cable on a 1980 harley sportster


    Ok, you should have two cables on your Sportster. One is the throttle cable that pulls the carb open and the other is the idle cable that acts as "safety cable" to pull the carb closed should the throttle return spring on the carb break.

    To replace either or both of the cables, it will be easier to remove the fuel tank before doing so. Make sure you look at how the cable are routed from your handlebar grip to the carb. Drain the fuel and take the tank off your bike.

    Now, first loosen the cable adjusters so that you have all the slack you can get in the cables. Take the two bolts out that hold the right hand switch housing halves together. Carefully lift the top half off exposing the nylon throttle sleeve. The cables are connect so that the throttle cable is to the front and the idle cable is to the rear. Work one cable at a time out of the sleeve. Be careful and do not loose the "barrel" that goes on each cable. With the cables out of the throttle sleeve, you can pull them down through the throttle housing. Then, disconnect the cables at the carb.

    To reinstall the cables, do everything in reverse. Make sure you pull the throttle grip off the handlebars and apply a bit of white lithium grease to the handlebar, inside the throttle grip, and on the nylon throttle sleeve where the cables connect. Get everything assembled but just before you tighten the bolts that hold the switch housings together, slide the throttle assembly towards the center of the handlebars until it stops, then back if off about a 1/4 or 3/8 inch. Do not adjust the throttle or idle cables too tightly, you need just a bit of slack in each one or the throttle will hang. When you think you're finished, with the engine off, turn the throttle to the wide open position and release it. It should snap back to the fully closed position. If not, work with it until you get it where it does. Reinstall the fuel tank.

    Caution, failure to insure proper throttle operation could cause serious injury or death. Do the job right or take it to someone that can. Your health or your life ain't worth risking for the few bucks you save.

    Ride Safe
    Steve

    Aug 20, 2010 | Harley Davidson XLH 1000 Sportster...

    3 Answers

    Is the fuel pump located outside the gas tank or inside the gas tank?


    HI. This vehicle has a fuel pump access cover located inside the trunk, under the carpet overlay. Once you have removed the carpet; the cover can be seen in the center section of the trunk bed. There are 4 retaining nuts that are holding the cover on the access hole. Remove the nuts retaining the access cover in the trunk and lift up the cover. Once the cover is removed, the fuel pump will be exposed for maintenance or replacement.
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    The complete fuel pump module assembly in located inside your tank under the cover.
    7041258.jpg

    Aug 09, 2010 | 1994 Chrysler Concorde

    1 Answer

    Does the fuel tank have to be removed to replace fuel pump on 93 accord?


    no it doesn't here is the factory procedure

    Relieve the fuel system pressure and disconnect the negative battery cable with a socket wrench. Remove the spare tire cover (if present) and trunk floor so that you can open the access panel and disconnect the electrical connection from the fuel pump.
  • Remove the fuel pump's electrical connector and disconnect the quick connect fitting from the fuel pump. Remove the fuel tank locknut using tool 07AAA-S0XA100 or the fuel tank retaining bolts with a socket wrench, depending on the year and engine. Remove the fuel tank.
  • Install the new fuel pump using the items included in the kit and be sure to replace the gasket and O-rings. Align the arrows on the fuel tank and pump.
  • Jul 06, 2010 | 1993 Honda Accord

    2 Answers

    How do i replace fuel pump on 1998 escort se 2.0


    Removal & Installation WARNING Extreme caution should be taken when removing the fuel tank from the vehicle! Ensure that all removal procedures are conducted in a well ventilated area! Have a sufficient amount of absorbent material in the vicinity of the work area to quickly contain any fuel spillage. NEVER store waste fuel in an open container, as it presents a serious fire hazard!

    This procedure will require a new fuel pump gasket for pump installation, so be sure to have one before starting.
    1. Relieve the fuel system pressure.
    2. Disconnect the negative battery cable.
    3. Remove the rear seat cushion and unplug the electrical connectors from the fuel pump.
    4. Unfasten the four pump access cover screws and remove the cover.
    5. If equipped, unplug the pump electrical connector located under the cover.
    6. Unfasten the fuel line clip(s) and disconnect the line(s) from the pump.
    7. Use a fuel pump locking ring removal tool or a brass drift and a hammer to unfasten the pump locking retaining ring.
    8. Remove the fuel pump and the gasket from the tank.


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    To install:
    1. Install a new gasket and place the pump into position in the tank.
    2. Install the pump locking retaining ring.
    3. Connect the fuel line(s) to the pump and install the line retaining clip(s).
    4. If equipped, attach the fuel pump electrical connection(s).
    5. Install access cover, then tighten the retainers.
    6. Attach the pump electrical connector(s).
    7. Install the rear seat cushion.
    8. Connect the negative battery cable.
    9. Start the car and check for proper operation.

    May 13, 2010 | 1998 Ford Escort

    1 Answer

    Engine stumbles under load, in varing rpm ranges


    I have replaced the plug caps, wires, and coils on my three GL1000's.If it seems to happen more in the mornings or when it is wet. Start your cycle when it is dark and spray water onto the caps, wires, and coils (behind frame neck under fake tank shroud) look for sparks/arcing that might be the problem. Did you replace your fuel filter? Are the fuel lines in the tank plugged with rust? Did you replace the air cut valves and fuel pump diaphragms( old whens can be leaking or sticky)? Hope those ideas help, I'm guessing coils.

    Apr 30, 2010 | 1983 Honda GL 1100 Innerstate Gold Wing

    3 Answers

    How do you change a fuel pump and filter on a 2005 manual chevy aveo?


    Removal & Installation
    1. Relieve the fuel system pressure.
    2. Disconnect the negative battery cable.
    3. Remove the rear seat.
    4. Remove the fuel pump access cover.
    5. Disconnect the electrical connector at the fuel pump assembly.
    6. Disconnect the fuel line.
    7. Remove the fuel pump assembly clip.
    8. Remove the fuel pump assembly from the tank.
    9. Remove and discard the gasket.

    To install:
    1. Clean the gasket mating surface on the fuel tank.
    2. Position the new gasket in place.
    3. Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
    4. Install the fuel pump assembly clip.
    5. Connect the fuel pump assembly connector.
    6. Install the fuel pump line.
    7. Install the fuel pump access cover.
    8. Install the EF10 fuse.
    9. Connect the negative battery cable.
    10. Perform an operational check of the fuel pump.
    11. Install the rear seat.

    Mar 06, 2010 | 2005 Chevrolet Aveo

    3 Answers

    Where can I find an online repair manual to change a fuel pump on a 4 door, 4.3 liter engine?



    Removal & Installation

    1. Before servicing the vehicle, refer to the Precautions section.
    2. Properly relieve the fuel system pressure.
    3. Drain the fuel tank.
    4. Support the fuel tank.
    5. Remove or disconnect the following:

      Negative battery cable Filler neck from the tank Shield from tank and tank straps Fuel lines and vapor hose from pump Electrical connection from fuel pump Fuel tank Fuel pump/sending unit assembly by turning the locking ring (located on top of the fuel tank) counterclockwise using a spanner wrench Fuel pump from the fuel lever sending device

      0900c1528022b9bc.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. View of the in-tank fuel pump assembly


    To install:
    1. Install or connect the following:
      NOTE The fuel pump strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the sender assembly, make sure that the fuel pump strainer does not block full travel of the float arm.


      Fuel pump in tank with new seal around opening


      Tank and connect fuel lines and vapor hose Tank to the frame. Torque the fasteners to 33 ft. lbs. (45 Nm). Shield Fuel filler neck and clamp Negative battery cable
    2. Refill the tank.
    3. Run the engine and check for leaks.

    Nov 15, 2009 | 2001 Chevrolet Blazer

    2 Answers

    Want to replace fuel pump need help to where its at and how to do


    Fuel pump is located inside the fuel tank access cover location. Here's the details:

    1. Properly relieve the fuel system pressure.
    2. Disconnect the negative battery cable.
    3. Open the rear access door.
    4. Release the catch for the back seat and tilt the seat out of the way.
    5. Move the carpet behind the seat that covers the fuel pump access panel.
    6. Disconnect the fuel pump electrical connectors.
    7. Remove the screw securing the ground wire.
    8. Remove the four screws securing the fuel pump access panel and position it out of the way.
    9. Remove the hose clamps connecting the fuel hoses to the fuel pump.
    10. Disconnect the fuel hoses from the fuel pump.
    11. Disconnect the fuel tank pressure sensor electrical connector.
    12. Remove the eight retaining screws securing the sender assembly to the tank.
      WARNING The fuel assembly is easily damaged. Use care when removing the assembly from the tank.
    13. While twisting and tilting, gradually lift the fuel sender assembly and remove from the tank.
    14. Wrap the fuel pump assembly in a rag before removing the assembly from the vehicle.
    15. Cover or seal the fuel tank until installing the fuel pump assembly.
    16. Remove the retaining hardware that holds the sender to the fuel pump assembly.

    To install:
    1. Install the retaining hardware that holds the sender to the fuel pump assembly.
    2. Remove the temporary covering or seal that was used to protect the tank.
    3. Install the fuel pump into the access port on top of the fuel tank.
    4. Carefully, twist the fuel pump as necessary to properly position it in the fuel tank.
    5. Install the eight retaining screws securing the sender assembly to the tank.
    6. Connect the two fuel hoses to the pump and secure with clamps.
    7. Connect the fuel tank pressure sensor electrical connector.
    8. Insert the ground wire and fuel pump electrical connector through the access hole and install the access cover.
    9. Connect the fuel pump electrical connector.
    10. Secure any loose wiring with adhesive tape and reattach the carpeting.
    11. Release the catch for the rear seat and put the rear seat in the normal position.
    12. Close the rear access door.
    13. Reconnect the negative battery cable.
    I can help you further and show you where you can access the information for free. Good luck!

    Apr 28, 2009 | 2000 Kia Sportage

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