Question about Miller Electric Manufacturing Electric Syncrowave 250 DX TIG 907194032 Welder

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My miller dx250 keeps blowing a water line. what could be causing this?

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  • anthony4u May 11, 2010

    Water line either over heats as a result of a poor cooling system or water line connection are not tightly fastened.

  • Robert Lee May 11, 2010

    does the pump run
    is water flowing back into the tank when the pump runs


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If has good water flow, check that cooler coils are clean, make sure hot and cold connections are correct

Posted on Sep 18, 2009

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I am looking for a manual for a Miller tig welder KG 1234 64 can you help ?

Try Googling (Miller)(KG 1234 64)(manual) without parens.

Jul 07, 2016 | Miller Welding Tools

1 Answer

Anyone know what spool gun I would use on a miller syncrowave 300(s) welding machine. I think it might need an adapter but not sure.

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    Jun 10, 2016 | Miller Welding Tools

    1 Answer

    Why will my miller 250 will not idle down

    There should be a selector switch where you start the machine. If you have this switch selected to idle and it still doesn't idle down after a few seconds of unloading the generator then you probably have a short in the switch tricking the generator into thinking it's under a load. Any spike in amperage or load will cause the generator to idle up.

    Nov 03, 2012 | Miller Welding Tools

    1 Answer

    Coolant intake and output lines

    Activate your pump and deduce from there which is supply and which is return.

    Jan 29, 2012 | Miller COOLMATE 3 115V TIG TORCH WATER...

    1 Answer

    I have a miller syncrowave 250 dx and my gas will not shut off when i let off the trigger even when my postflow is turned all the way to 0

    Probably your solenoid gas valve is obstructed by dirt. You can take it out and blow it with air or just replace it with a new one.

    Apr 07, 2011 | Miller SYNCROWAVE 250 DX TIG RUNNER WELDER...

    1 Answer

    I am blowing out torch power lead...probably 12 inches from th e connection to the machine.

    Sounds like there might be a short in the lead . Check to see if the casing is cracked or the lining inside causing it to short out. You can also pull out the liner and have a look to see if it is broken.

    Mar 10, 2011 | Miller Welding Tools

    2 Answers

    Fan is always running wether welding or not.

    Have you turned it off and try blowing compressed air on the cooling fins?

    Jan 19, 2010 | Miller DYNASTY 350 TIG WELDER w/TIG TORCH...

    1 Answer

    No water flow

    Check to see if the screen is plugged Can you give me the Year it was made?

    Aug 26, 2009 | Miller COOLMATE 3 115V TIG TORCH WATER...

    1 Answer

    The water hose keeps bursting while welding aluminum

    The probable caures is due to the coolant pressure, do'nt turn this full on, if it's from the mains tap turn on and notice a trickel from the outlet, one half turn of the tap should be ok depending on the water presure. If its from a recirculation tank check the vale govener inside the tank. The torch data will indicate the coolant pressure

    Dec 30, 2008 | Miller SYNCROWAVE 250 DX TIG RUNNER WELDER...

    2 Answers

    Dirty weld

    clean your metal with a good peace of the green scotch guard scrub pad prior to the weld.Also try turning up your gas and move a little faster when using filler wire,rember to much heat causes a darker dirter weld.hope this helps

    Dec 28, 2008 | Welding Tools

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