Question about Miller Electric Manufacturing Electric Syncrowave 250 DX TIG 907194032 Welder

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My miller dx250 keeps blowing a water line. what could be causing this?

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  • anthony4u May 11, 2010

    Water line either over heats as a result of a poor cooling system or water line connection are not tightly fastened.

  • Robert Lee May 11, 2010

    does the pump run
    is water flowing back into the tank when the pump runs


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  • 24 Answers

If has good water flow, check that cooler coils are clean, make sure hot and cold connections are correct

Posted on Sep 18, 2009

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Anyone know what spool gun I would use on a miller syncrowave 300(s) welding machine. I think it might need an adapter but not sure.

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    1 Answer

    Why will my miller 250 will not idle down

    There should be a selector switch where you start the machine. If you have this switch selected to idle and it still doesn't idle down after a few seconds of unloading the generator then you probably have a short in the switch tricking the generator into thinking it's under a load. Any spike in amperage or load will cause the generator to idle up.

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    Coolant intake and output lines

    Activate your pump and deduce from there which is supply and which is return.

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    I have a miller syncrowave 250 dx and my gas will not shut off when i let off the trigger even when my postflow is turned all the way to 0

    Probably your solenoid gas valve is obstructed by dirt. You can take it out and blow it with air or just replace it with a new one.

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    I am blowing out torch power lead...probably 12 inches from th e connection to the machine.

    Sounds like there might be a short in the lead . Check to see if the casing is cracked or the lining inside causing it to short out. You can also pull out the liner and have a look to see if it is broken.

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    Fan is always running wether welding or not.

    Have you turned it off and try blowing compressed air on the cooling fins?

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    No water flow

    Check to see if the screen is plugged Can you give me the Year it was made?

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    The water hose keeps bursting while welding aluminum

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    Dirty weld

    clean your metal with a good peace of the green scotch guard scrub pad prior to the weld.Also try turning up your gas and move a little faster when using filler wire,rember to much heat causes a darker dirter weld.hope this helps

    Dec 28, 2008 | TIG Welders

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