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Sounds like the magnetron is over heating. Try putting a 4 0z cup of water in the oven along side the popcorn bag. See if this helps. Usually, the oven only runs 2 to 2.5 minutes for a bag of popcorn. You may have to experiment with the slightly different cooking time...
Your power level should be on high, but you shouldn't rely on the oven to time the cooking. I have yet to find an oven that won't burn popcorn if it has a preset POPCORN button. Press it and walk away and next thing you know, you've got charcoal. You should always stick around while making popcorn. Stop the oven and take the bag out when the time between pops drops to 1 or 2 seconds. The corn will continue to pop on its own for a bit because of stored heat, but you won't burn it. You'll never get 100% of the corn to pop, so don't worry about unpopped kernels.
You can order a replacement dish here. The dish shattered because the heat from the bag of popcorn was too much for it. If you look at the owner's manual for almost every microwave, they tell you not to put popcorn directly on the glass dish, but to put it on another plate.
The oven should be safe to use. Just look for any burned spots on the paint in the bottom of the cooking cavity.