Question about Copystar CS-1500 Copier

5 Answers

Feeder on GS-1500 Copy Star jams constantly

Believe feed roller requires cleaning. Told by Sevice technician , previous $200+ service call, not to use alcohol. Very handy what should I use to clean feed roller????

Unit works fine otherwise

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Hello,

Things you will need.
Needle nose pliers.
Paper towels
97% rubbing alcohol
Plastic gloves.
Flashlight
Disposable waste container, lined with plastic.
Disposable plastic tray about 6x9 or thereabouts.
Plenty of ventilation, outside if need be.

a. With the printer on, open this lid as if to change cartridges.

b. Turn Printer off. Unplug the printer. Unattach the communication cable. You will be moving it to a work area with excellent ventilation, such as outside.

c. At the far right where the the cartridges normally park themselves when not printing you will see a platform with rectangular compartments. When the cartridges park, this platform rises, seals off the nozzle area and captures any leaking ink, which till happens today.

d. Examine the platform with your flashlight and you will see what looks like sponges in the compartments. This material with holes in it, like a sponge, is plastic.Put on your gloves.

e. Place a paper towel folded over on itself underneath this platform as best you can to catch any spilling ink.

f. Use paper towels soaked in alcohol slightly and your needle nose pliers to push 
the paper towel into each compartment, gently at first, until the majority of ink is 
removed.

g. This will take quite a long time and plenty of paper towels and patience. So be 
patient and ready for the long haul. Avoid smoking and the fumes.

h. At some point the sponge material, itself, may become dislodged and loose. 

When you witness this, go ahead and remove it carefully using your needle nose 
pliers and place it on some paper towels placed inside your disposable plastic tray.

i When you have one or both, if needed or more sponges removed and in the tray, 
pour alcohol over these until the ink runs pretty thin. Leave to everything to dry.

i. Use a paper towel damp with alcohol and your pliers to clean out the compartment and its sides as best you can.

j. When you have completed these tasks allow the compartments and sponges to dry.

k. You are ready to reassemble the sponges into the compartments. Do so now.

l. Nearly done; take a towel wet with alcohol and hold it very gently against the bottom of the ink cartridge until ink flows freely onto the paper towel. If its stubborn, knock 

the cartridge gently but sharply against a hard surface with the alcohol soaked towel held against the nozzle area.

k. Re insert the cartridges now.

l. Return the printer to its working location, attach power, attache the comm cable and with the lid closed apply power.

m. Run your printer through its normal setup routine, deep clean the print heads, run a nozzle check and finally do a print head alignment.

m. Your Printer is now ready to be used again.

Thank you,

Posted on Dec 04, 2008

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So you need ten sets of a fifty page document for this mornings meeting. It’s 8:30AM and your meeting is at 9:00AM. You begin with your project and the copier jams. You clear the jam but it keeps jamming! It’s not pulling in the paper. Sure you can call the repair person, but you need the copies now! There’s nothing you can do, or is there?

All office equipment that feeds paper has a component inside that pulls the paper out of the paper tray and into the machine. Most are made out of rubber and just like the tires on your car they wear out. When a roller is worn and dirty they will cause paper jams. The purpose of this article is to show you how you can clean or rejuvenate the rollers long enough for you to complete your job and have your repair person come out and fix it properly.

Alternative solutions
When your machine is jamming, first locate where the paper is jamming. Which paper tray? Is it tray 1 or tray 2? Also which size is jamming? On machines that have more than one paper tray you can switch paper trays and then you can skip cleaning the rollers. Make sure when you change cassettes that the copier registers the correct size. The machine will think it is a different size and it will jam. The sensors are set for a specific timing and it will know the difference in length from letter size and legal size. I also would try using the bypass tray or manual feed tray if so equipped. This will get you up and running quicker than cleaning the rollers.

Determining if the rollers are the problem:
If you need the specific tray to be functional we will get busy with the repair.
First make a single copy in the tray that is jamming. By doing this you are determining where the paper is jamming. If it is jamming in the exit for instance, you have another problem. If it is jamming in the center of the machine, again it is a different problem. But if it jams at the cassette or paper tray area the next step is removing the paper tray. Shine your flashlight into the paper feed area and see if there are any pieces of paper torn off inside or something blocking the paper path. Now that you have ruled out a blocked paper path, you can clean the feed roller(s).

Tools Required:
Flashlight, strong cotton towel (so it will not rip off in the machine), WD-40 or Rubber roller rejuvenator.
Note: Never use alcohol to clean rollers. It dries out the tread and the remaining tread will get ripped off and then it still will not feed. Use WD-40 it works great!

Cleaning the rollers:
Shine your flashlight into the paper feed area and locate the rubber rollers that feed the paper in. Grab your towel and saturate it with cleaning fluid. This can be WD-40 or your favorite roller rejuvenator. Start by cleaning the roller and spinning it all the way around not missing any of the surfaces of the roller. Then go over it again with the dry part of the towel. As I said there are many different types. Some have a set of three rollers. One Pre-feed roller, this pushes the paper into the other rollers. One feed roller and one separation roller. Others have a half moon style. These are harder to clean because they have a clutch system that keeps it at home position when not feeding.

WARNING: If you try and turn these to clean them you will damage the clutch mechanism! There are two ways you can clean these types. First you can actuate the clutch by pushing down on the solenoid or release lever. This sometimes can be hard to get to. You can also start the copy process and shut off the machine exactly when the feed roller engages. This takes some patience and practice but it is better than damaging the clutch. Once you get it where you can clean the roller repeat the procedure above.

Some alternatives to replacing feed rollers:
There is a material called feed roller tape. I have used it when I didn’t have the right roller in my car stock. It works with some styles mainly half moon styles. Just peel off the adhesive and wrap it around the worn roller surface. They also have some that stretch over the old rollers. I have never used this but I have been told it will get you up and running. On old copiers or printers that you can no longer get parts for you can apply clear silicon on the feed surface and let it dry twenty four hours. It works but I am inclined to use the real thing. You can also use generic rollers manufactured for almost all equipment. I have mixed feeling about these because I have had to go back and change them again later. For the best repair I use genuine OEM feed rollers. They are still inexpensive and they will last you longer and you will have fewer headaches.

Feed Rollers
There are many types of rollers and feed systems. Here are some common feed rollers with their part numbers. Rollers will normally come in a maintenance kit but they may need to be replaced approximately half way through the maintenance kit cycle.

Posted on Dec 04, 2008

  • taran_2005
    taran_2005 Dec 04, 2008

    HP LJ-4000 laser printer
    Feed Rollers
    RG5-2651-000CN x 2
    Note: These are very easily replaced. Just unsnap them and replace them with the new roller.

    Toshiba E-Studio 350/450 Photocopier
    Paper Feed Rollers
    44201807000 x2, 4400669910
    these take a little more work. First you need to remove the paper feed assembly and then you can get to the clips that hold them on.

    I hope this has helped you complete your print or copy job....

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Cleaning is done by canned air (to blow out toner), isopropyl alcohol and/or rubber rejuvenator (for rubber rollers only) a lint-free cloth (for lenses), and a toner cloth (treated to attract toner) to wipe out the toner in the paper path.
Windex may only be used to clean the scanner glass.

Posted on Dec 04, 2008

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You can use a rubber roller cleaner. Non corrosive so its best for rubber rollers in copiers and laser printers

http://www.amessupply.com/products1.cfm?aid=1&cid=F&sid=FB&fid=6000004

Posted on Dec 04, 2008

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Rubbing alcohol is the best cleaner for feed rollers and general cleaning of the inside of the machine

kind regards

Posted on Dec 04, 2008

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