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Have you opened the card on any other computer? My Acer reads the SD card fine, but when I put it into my hp, it give me the format error. It technically shouldn't, but the card sometimes only works on the computer it was intended to work on, like trying to go from a pc to a mac with an ipod. It's not formatted to work effortlessly. The cards don't seem to be the problem, it's the reader, but the reader works, it's just a driver issue... so have the cards been used on another machine?
P.S. You don't have to format the card in order for it to work.