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Miller spoolgun 100 only feeds in reverse. how to fix

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4answers

Miller spoolmatic pro 30A, It still feeds, but won't arc. Less than a year old, what can I try?

Run the first layer of wire of the spool you will see a color change. The wire gets a fine layer of oxidation and this causes a bad contact.
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1answer

Spoolmate 100 wont feed

Check for binding int he inner sleeve first, then increase tension as long as feed motor spins. If feed motor does not spin check wiring to make sure it is connected correctly.
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1answer

I have a 50A spoolgun and wc-24 controll box, but i cain't adjust the heat, and it is way to hot, any ideas as to what the problem may be. it worked fine one day and the next day it was too hot and...

The control box for the spool gun it's just an adapter to feed the right voltage to the wire feed motor, the heat (voltage) must be adjusted from the three knobs:
1) Process Contactor knob must be dial on wire feeder CV using remote.
2) Polarity Must be set on DC
3) Voltage, depends on thickness of your work piece and wire gage, but 20 volts must be enough for up to 1/4" thickness and 035 4043 aluminum.

I never heard of a 50A spool gun, probably you meant 30A.

If your voltage it's erratic check the following:

Clean and tighten connections both inside and outside unit.

Check and secure lead connections to remote control.

Be sure connection to work piece is clean and tight.
Remove excessive coils from weld cables.

If continues to be too high (hot) and can't control it, then you should send your machine to be checked that's probably a problem with the PC1 or PC2.

If this was useful to you please vote. Thank you and good luck.


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1answer

Our MillerMatic 175 wire feed cannot be adjusted down enough. The rheostat seems to function, but even the lowest setting is now way too fast.

Your Millermatic 175 has syncronize wire speed-voltage feature in order to reduce the wire speed first reduce your heat (voltage). Try again.

If this was useful to you please vote. thanks.
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Millermatic 180 wire don't feed lights won't come on fan keeps running

Machine will run only on 220V, check your braker nust be at lest 20Amp.
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1answer
1helpful
1answer

Welding gun doesnt respond when trigger is pressed

First determine if the wire drive motor responds to the trigger.

If not, then there is a fuse for the motor I believe.

If the motor tries to drive the wire, the wire MAY have jammed into the side of the transfer tube or the end fitting preventing it from moving.
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1answer

Spoolgun wire speed starts out slow then speeds up.Tried another gun and it does the same thing.

Check the Clutch on the wire reel, usualy a bolt centred on the hub this is possibley too tight, slack this off and try again, Tack the tension off the WFR check the speeds are viriable through the range,
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Plugged a 110 into 220 volts turned it on heard it pop now it wont work

check for an inline/or internal safety fuse could be pop noise if no fuse burnt up circuit board
2helpful
2answers

I have a miller 180 autoset that does not feed the wire

If your welder is less than 3 years old your local Miller authorized service center will repair it for FREE. They can also check the serial number of your welder over the phone to see if it is still in warranty. For goodness sake DON'T tell them you've been mucking around inside the welder or they won't be able to help you.
That said, if the welder spins the feed wheels without any wire between them it probably isn't the board. There is the switch in the gun, the board, and the motor and brake assembly all needed to feed the wire.
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