Question about Kirby G5 Bagged Upright Vacuum

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Drive/Neutral lever fell off Kirby G5

The N/D lever fell off my G5 Kirby so I unscrewed the bottom to try and figure out how to fix it. A couple of pieces fell out and now I have no clue how they go back together. Any ideas on how to fix it?

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  • BearMom Dec 02, 2008

    Thank you so much ! The pictures are so helpful - I appreciate your taking the time to post !

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  • 324 Answers

Manual on how to do it - take a look HERE

Posted on Dec 02, 2008

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I have a Kirby G5 and need to replace the gear drive shaft, as the lever inside fell off and the shaft came out. (Common problem by the sound of it.) How do i remove the actual gearbox itself. I have...


I have never touched a Kirby vacuum before and my wife had the same issue. The neutral/drive pedal just fell out so I figured I would give it a shot to see if I could fix it and quickly figured out the 3 screws in the bottom plate for the drive unit wasn't the answer.



I was able to figure things out out after I found a parts list with diagrams at the follow web site and address:



Vac Parts Warehouse.com

http://www.vacpartswarehouse.com/category-s/2821.htm



The two parts involved are:

13. Bracket Cam Assembly Neutral Drive Pedal 557689A

16. Kirby Pedal Cam For Neutral Drive G6 558499A



Here's how to get to a point that you can get these two parts in/out of the machine.



- Remove bag and fill tube from handle and main unit

- Remove floor nozzle assembly

- Remove the handle via the two screws at the handle fork plate (these have loctite on them so needed a socket wrench with torex bits to get them out).

- Remove the plastic rear scuff plate vie the screw with the power cord anchor and screw by the Pedal Cam For Neutral Drive. Note release plastic tab in slot in the center and lift from the back and then over the base where the handle attaches.


I did not do this as I removed the the power drive assembly so I could figure out how to put the dive assembly back together. The pressed on arm that drives the cam assembly had pulled of the pedal shaft so this also made it easier to fish out the parts and experiment on positioning the arm in the right spot . I found the arm and a spring washer inside.



I assume at this point you could loosen the screw (don't remove it, it's the only one with a star lock washer on it) on the bottom plate that attaches the Bracket Cam Assembly and slide the Pedal Cam out and a new one in if you can get the part and replace it. The part was 16. Kirby Pedal Cam For Neutral Drive G6 558499A at Vac Parts Warehouse.com. The one listed on the website said it was for a G6 even though the parts listing is for a G5 so I don't know....



To continue to disassemble and take the power drive assembly out:

- Remove the 4 screws from the Cover Shell assembly - the metal top part. You do not need to remove the hinged Headlight Cap that is attached to it.

- Remove the 4 screw from the bracket assembly that has the handle attachment and forward/reverse switch. It attached by two wires. I only disconnect one and swung it to the side.

- Snap off the the on/off switch and disconnect from the Actuating Rod Foot Pedal to Power Switch.

- Remove the 3 screw from the bottom plate of the power drive assembly.

- Remove the drive belt.

- The power drive assembly will now drop out the bottom.



I just put the spring washer and arm back on the shaft and reassembled. I'll see how long that lasts before before buying the new part.



Have fun.

Aug 08, 2010 | Kirby G5 Bagged Upright Vacuum

1 Answer

TechDrive power assist fell off


See if THIS helps.
Not sure how far you went disassembling the unit so here are a few more useful articles that you may want to see:
How to connect wires
How to get the transmission installed.

Rocky

May 30, 2009 | Kirby G5 Bagged Upright Vacuum

1 Answer

DRIVE LEVER FELL OFF


PLEASE SEND $11.95 FOR THE "SILVER ANSWER PLAN "AND I WILL LET YOU KNOW HOW I GOT IT FIXED (IT WAS EASY)

Nov 25, 2008 | Kirby G5 Bagged Upright Vacuum

1 Answer

The tech drive petal on my Kirby G5 fell off. How do I fix it?


I assume you mean the pedal on the back of the transmission, if so, if has come apart, there is a piece that is pressed onto the shaft. Best to replace the pedal assm., the old one may not stay together anymore, you will have to pull the transmission out to replace it.

Apr 24, 2008 | Vacuums

3 Answers

I have lost My Kirby G5 Manual


http://www.geeksquad.fixya.com/ThreadView.aspx?prdid=11561&thid=539967
I have lost My Kirby G5 Manual
Posted by Marie1231 on Apr 23, 2008
Kirby G5 Bagged Upright Vacuum
I need to know how to use the attachments that came with the Kirby. I know how to use the shampoo/vacuum, but not the other attachments or the upholstery cleaner. Does anyone have any idea?

Hello,
I would advise you to ALWAYS to FIRST UNPLUG YOUR VACUUM before beginning any service procedure.
1st, you need to un-hook the lever @ the top of the Kirby head, dial off the belt from the Kirby Vacuum Head using the Kirby emblem in the front of the vacuum, that also serves as a hook/spoon to dial the belt off the fan pulley. Once you have removed the vacuum head you now hook up the attachment hose to use the attachments by locking the attachment hose to the top lever. All regular Kirby attachment will fix on the attachment hose end including the spin brush if you have one with your Kirby --- using the Kirby Shampoo spray the soiled area and use the spin brush to agitate the carpet and or upholstery, try not to use to much water. If you have a Kirby shampooer – use the recovery tank on the exhaust port of the Kirby (this means that the cloth/paper bag needs to come off and install the clear recovery tank. Please refer to the Kirby owners manual for any type of trouble shooting that you might need – or please feel free to contact your local vacuum dealer in the yellow pages or contact your Kirby factory manufacturer listed below:
http://kirby.com Contact Us by Phone
United States and Canada 1-800-494-8586
Between the hours of 8:00 am to 5:00 pm EST
Monday thru Friday
Thanks, Don – The Vac Man
Go Ahead. Use Us.

Apr 23, 2008 | Kirby G5 Bagged Upright Vacuum

1 Answer

Tech drive lever fell off


could you supply me with a little more information? what lever are you talking about? the belt lift handle??

Aug 17, 2007 | Kirby G5 Bagged Upright Vacuum

2 Answers

Kirby G5 Transmisson


I know the lever you're describing, but it's very hard to tell someone how to put it back on. There's nothing wrong with your transmission, by the way, this is a part that's meant to be moveable, and it just happened to slip off in your case. You may call us at 1-866-509-1952, and we can do our best to help you.

Jul 01, 2007 | Kirby G5 Bagged Upright Vacuum

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