Karcher G 2600 VH Gas Pressure Washer Logo

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Anonymous Posted on Mar 10, 2012

Motor will start and run as long the high pressure valve on the nozzle handle is held open but when the nozzle valve is closed the motor will bog down and die.

  • Anonymous Mar 15, 2012

    The city where washer resides has very hard water with a lot of minerals in it. When the pressure has set for long periods of time a calcium like substance will build up in different parts of the pump and stop the valves from working properly and even cloging passage ways. So far I haven't found any instructions for dismantling the pump and reassembling it. How much oil does it need and what kind of oil. Any help would be appreciated.

  • Anonymous Mar 15, 2012

    http://demandware.edgesuite.net/aaea_prd...

    This is all I can find. Apparently, Karcher doesn't want end-users working on pumps (they don't seem to make a tear-down manual). There is one thing, short of tear-down that just might work. If you run white vinegar through the pump, by putting it into the soap reservoir or any way you can, it may soften up and break up the deposits causing the problem. If vinegar isn't stout enough, then an acidic toilet bowl cleaner (lime-a-way) may do it.

    Other than that, you may have to do the best you can at determining where things come apart. Just know -- everywhere that two pieces are joined, it is only pipe thread - standard rules. Counter clockwise loosens / Clockwise tightens (Lefty-loosey, Righty-tighty).

    No matter what Karcher or anyone else wants to call it, there is a mechanism to send the water into a bypass loop when the trigger is not pulled. This mechanism lives on the side of the pump where the pressure hose hooks up (it has no other choice - for the function it performs, this is where it has to be).

    On commercial equipment, the Unloader is always a completely seperate part - so it can be easily worked on or replaced. On home-owner equipment, the unloader's body is molded into the manifold head of the water pump. Therefore, you may have to remove this head from the crank-case, just to access some parts of the unloader for cleaning etc. There are only 4 bolts holding the head on. Once these bolts are removed, the head will pull off the rest of the pump, leaving the pistons exposed.

    And if all seems lost - you can always install a new pump for about 150.00. They come ready to go. Just put it on the motor and start washing.
    Don

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  • Expert 97 Answers
  • Posted on Mar 12, 2012
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Your pressure washer is equipped with a device called an "unloader valve". This valve allows the water to route into a by-pass loop when the trigger is not pulled. If you can locate a parts breakdown for your model (like in the owner's manual - hopefully), then you can locate the unloader valve and take it apart and with careful observation determine what has gone wrong with it. Most likely you will wind up ordering a kit that will have all the o-rings and etc that are part of the unloader (the wearable pieces). Just take your time and keep all the old pieces in order. You just want to be sure you can determine where the new pieces go.

If I were you, I would first contact a dealer for price/availability. But get the part # -- then you can shop around. Often its amazing how good prices can get on ebay, amazon, etc.

Good luck, and rate me if this is helpful to you. Thanks!
Don

  • Anonymous Mar 14, 2012

    The spill valve was not the problem. I suspect sa cloged passage preventing the by-passed water from getting back into the intake area.

  • Anonymous Mar 15, 2012

    I'm not sure what is meant by "spill valve". Is that what Karcher is calling the unloader valve these days? Anyway, if something were to be clogged and preventing bypassed water from getting back into the intake area, that clog would take place inside the unloader valve (or spill valve, if that's what they are calling it). And the most likely thing that would cause a clog would be a peice of plastic or rubber that either came from the unloader valve itself, or from the poppet valves inside the manifold head of the pump. -- That said, if the washer was ever ran with no inlet filter (at least a screened water hose washer) then it would be possible for outside debris to get into the system. Other than that, the system is completely closed to the outside environment -- so, a clog has to originate with warn pieces inside the pump or unloader (spill).
    Don

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5 Related Answers

Anonymous

  • 389 Answers
  • Posted on May 19, 2009

SOURCE: Motor cuts on 2-3 seconds and then off and repeats this pattern

There are several possible causes of this problem. The three simplest to check are: 1. water supply is not sufficient, 2. water inlet strainer is clogged, 3. nozzle in the spray lance is partially blocked. After those, the most likely problems are internal and will probably require professional attention.

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Anonymous

  • 174 Answers
  • Posted on Jul 03, 2009

SOURCE: motor starts, stops, starts, stops etc never

Is you nozzle plugged? That is what this sounds like.

Anonymous

  • 174 Answers
  • Posted on Jul 20, 2009

SOURCE: motor starts and stops

Diagram here
It could be the Overpressure valve is leaking #20
It could be one of the small valves is not sealing #14 and #15
The soap valve could be not sealing #7
I have also seen micro cracks in the cylinder head #8
Good Luck

Anonymous

  • 61 Answers
  • Posted on Sep 20, 2009

SOURCE: troy bilt pressure washer will not build or reach high pressure

check the non-return valves in the pump block. if these are damaged or dirty you pressure will be greatly reduced. they are located behind the 3 lage brass hexagonal caps.

I hope this helps

Anonymous

  • 12 Answers
  • Posted on Mar 16, 2010

SOURCE: gas motor run good but no pressure coming to the

on most there is a soap hose small tube make sure its not sucking any air into the pump which will make the pump not have pressure.then if thats not it the packing in the head on the pump is in need of replacement .reason for this would be the unloader went bad causing no relief for the pressure when not being used the packings usally cost more than the pump

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My craftsman pressure washer 2.3 gpm engine slows down when turning on the pressure washer nozzle. What is the problem?

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Compressor motor bogs down, 50 psi. New oil, air filter, pressure switch and check valve.I checked the inlet tube from the head, check valve not leaking. Do I need to replace the valves in the head?

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Karcher pressure washer 620m motor only runs with switch held down but will not water pressur is the same as tap pressure out the nozzle

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Motor starts and pump is not working. No water is flowing at all..what do i need to do?

Water is supposed to flow slightly through the pump without it running so disassemble the wand and cut on water supply, see if water comes out of the wand on-off handle. The motor does not have to be running. Got water flowing? YES - clean out the wand filter or nozzle hole. A partially clogged filter will prevent hi pressure activation.
NO? disassemble pump and clean out chamber paths.

Also - A pressure pump is not suppose to be running and not used for over ten minutes. The pump can overheat from lack of water passing through and damage the pump seals. A clogged wand is the same as not using it while you try to figger out why it doesn't have high pressure. I found my clogged filter and stopped up nozzle but haven't gotten my real high pressure back yet. Sears doesn't sell the valve seal kit but someone does.

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Powermate pressure washer Model PW0872400

pressure washers has this pressure switches where in as you press on the trigger, the washer works and if you release it, the pressure would build up high and it would trip this switch to turn off the motor or deflect the water to the by pass hose ( if the motor is not stopping) then as you press again the trigger, water should come out of the gun again but would not,

i have encountered the problem is in the pressure switch, even the pressure went down, sometimes it wont close the contact then the motor wont run ,

if the motor is continously running, then the trigger switch is the problem, the pressure excerted on the switch is so high that even if you press it , it won't open up to release the water.

what i can suggest is to tie the trigger in the gun so that it is always pressed and then just unplug the unit if you want to stop using it. it is an inconvenience but it will work.

or, open the gun and see if you can figure out why pressing the trigger would not open the switch.

another option is you can lower the pressure of the washer if it has an adjustable pessure controller. by lowering the pressure might open the switch when ever you press the trigger.

i hopw i was able to fix...

good luck,

drcool
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